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HS100 Chromium Carbide Overlay Wear Plates - Durable Solutions from China Suppliers & Factory for Heavy-Duty Applications
Overview:
Specification
| Standard plate size (mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness (mm) | 2-80 | |||||
| Base material thickness (mm) | 2-150 | |||||
| Common thickness Base+Overlay (mm) |
2+2 3+3 4+4...6+4 6+6 8+6 8+8 10+9 10+10 8+12 12+12... 12+17 10+20 12+30...14+40 16+50 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical Properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.0-6.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 20-32% |
| Others | Bal |
Note: The content varies in different plate thickness.
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Bulk Hardness: HRC 58-65
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Abrasion Test result: <= 0.20g (testing under ASTM G65, procedure A)
Surface Finish
X200 metallographic Structure
X200 metallographic Structure
Fabrication
bolting
assembling
cutting holes
bending
Main Benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
Applications
| Industry | Application |
|---|---|
| Mining | Bucket Wheel Excavators, Dozer Blade Liners, Truck Bed Liners, Shovel Bucket Liners, Front End Loaders, Scraper Conveyors, Dragline Bucket Liners, Screw Conveyors, Crusher Liners, Hopper Liners, Chute Liners, Bin Liners, Screen Plates, Pipes, Pumps, ect. |
| Cement | Cement Mixers, Fan Blades, Guide Vanes, Hoppers and Chutes, Conveyors, Classifiers and Cones, Cyclone Separator Shells, Fan Impellers and Casings, Roller Presses, Sieves and Screens, Tubes, Pipes and Elbows, Vertical Roller Mills, Crusher Body Liners, Mill Body Liners, Feed Chutes, Bell Housing, Dust Collectors, Scrapers, Mill Rollers, Grinding Tables, Mill Casings, ect. |
| Power Plant | Chute and Hopper Liners, Fan Blades, Crushers, Fuel Transfer Pipe, Classifier Cones, Boiler Tubes, Burner Buckets, Inlet & Discharge Chutes, Transition Points, Screen Plates, Mill Body Liners, Inner Cone, Coal Feed Pipe, Separator Body Liners, Hot Air Duct, Guide Vanes, Ash Discharge Pipes, Tubes, Pipes and Elbows, Grinding Table and Roller Hardfacing, ect. |
| Port | Hoppers, Chutes, Discharge Pipe, Stacker- Reclaimer, Dredgers Conveying Pipelines, Screw Conveyors, Conveying Pipes, Bucket Wheel Liners, Shovel Liners, Conveyor Liners, Bin Liners, Grab Bucket Unloaders, Continuous Unloaders, Chain Bucket Unloaders, ect. |
| Steel Mill | Hoppers and Chutes, Sieves and Screens, Sinter Crushers, Coke Distribution Cone, Flue Gas Piping, Screw Feeder, Sinter Discharge Table, Vibratory Conveyors, Sinter Feed Tunnels, Distribution Chutes, Sinter Crushers Components, Skip Cars, Furnace Top Bells, Mill Slide Guides / Aprons, Grizzly Bars, Feeder Bins, Tubes, Pipes and Elbows, ect. |
| Bulk Material Handling | Hoppers, Transfer Chutes, Grab Bucket Unloaders, Stackers and Reclaimers, Truck Loading Silos, Loading Equipments, Swing Chutes, Suction Pipes, Discharge Pipes, Elbows, Pipes, Dredge Pumps, etc. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
❓
What standard sizes are available for the chromium carbide overlay wear plates?
Standard plate sizes include 1400*3000mm, 1400*3500mm, 1500*3000mm, 2000*3000mm, 2100*3500mm, and 2100*6000mm. Other customized sizes and thicknesses can also be provided upon request.
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What is the typical thickness range of the base material and overlay?
The overlay thickness ranges from 2mm to 80mm, and the base material thickness ranges from 2mm to 150mm. Common thickness configurations include 2+2, 3+3, 4+4, 6+4, 6+6, 8+6, 8+8, 10+9, 10+10, 8+12, 12+12, 12+17, 10+20, 12+30, 14+40, 16+50, and 20+80.
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What is the chemical composition and hardness of the weld overlay?
The weld overlay composition typically contains Carbon (3.0-6.5%), Silicon (0.5-2.5%), Manganese (0.5-2.5%), Chromium (20-32%), and others (Balance). The plates achieve a bulk hardness of HRC 58-65, providing excellent wear resistance.
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How do these wear plates perform under standard abrasion testing?
Under ASTM G65 Procedure A testing standards, the wear plates exhibit an abrasion test result of less than or equal to 0.20g of weight loss, showcasing superior durabilty.
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What processing and fabrication options are supported?
The wear plates support multiple fabrication methods to fit your equipment needs, including bolting, assembling, cutting holes, and bending.
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Which industries benefit most from using these wear plates?
These plates are widely applied in heavy industrial sectors such as Mining, Cement, Power Plants, Ports, Steel Mills, and Bulk Material Handling for lining hoppers, chutes, fan blades, pipes, and crushers.