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Wear plate 3

HS-F Smooth Surface Chromium Carbide Overlay Wear Plates

Overview:

Smooth Surface plate is produced by depositing high chromium high carbon overlay on to mild steel base metal, applying improved welding technique, which contribute to uniform chemistry and microstructure with smooth surface without welding beads. Smooth Surface plate is suitable for applications where is a lot of hang ups in highly abrasion working environments.

    Specification

    Standard plate size(mm) 1000*3000 1000*3500 1350*3500
    Overlay thickness(mm) 4-30
    Base material thickness(mm) 5-20
    Other sizes and thicknesses available on request.

    Typical properties

    Weld overlay composition:

    Element C Si Mn Cr W V Mo+Nb+Ti+V+W Others
    HS-F1 3-6% 0.5-2.5% 0.5-2.5% 23-35% * * * Bal
    HS-F2 3-6% 0.5-2.5% 0.5-2.5% 20-35% * * ≥ 2.5% Bal
    HS-F3 3-6% 0.5-2.5% 0.5-2.5% 20-35% 2-7% * * Bal
    HS-F4 4-6% 0.5-1.5% 1.0-2.0% 25-35% * 3-6% * Bal

    Note: The content varies in different plate thickness.

    ● Bulk Hardness: 58-65HRC

    Surface Finish

    HS-F Smooth Surface Chromium Carbide Overlay Wear Plates (10)pq7

    X200 metallographic Structure

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    Fabrication

    HS100 Chromium Carbide Overlay Wear Plates (4)psm

    bolting

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    assembling

    HS100 Chromium Carbide Overlay Wear Plates (6)j4i

    cutting holes

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    bending

    Main benefits

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    Smooth surface, no welding beads.

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    Low dilution with a uniform fusion line.

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    Minimal surface relief cracks on hardface overlay.

    HS100 Chromium Carbide Overlay Wear Plates (4)hst

    Reducing hang ups.

    Applications

    Industry Application
    Mining Bucket Wheel Diggers, Dozer & Loader Wear Plates, Truck Bed Protectors, Shovel & Dragline Bucket Linings, Conveyor Technology (Screw & Scraper Types), Crushers' Wear Parts, Feed & Discharge Systems, Storage Containers, and Fluid Handling Components.
    Cement Mixing & Ventilation Equipment Parts, Material Handling & Classification Tools, Cyclone & Roller Mill Components, Sieving & Filtering Systems, Pipework & Tubing Infrastructure, Mills' Liners & Interior Parts, Dust Extraction & Management, and Grinding Surfaces' Hardening.
    Power Plant
    Hoppers & Chutes' Linings, Fan Blades, Crushers & Fuel Supply Lines, Boiler & Burner Assemblies, Air & Ash Conveyance Solutions, Screens & Mills' Liners, Coal Handling Structures, Separators' Body Protection, and Enhanced Grinding Surfaces.
    Port Material Handling Facilities (Hoppers, Chutes, Pipes), Stacking & Reclaiming Equipment, Conveyor Systems (Screw & Bucket Types), Unloading Devices (Grab, Chain, Continuous), and Dredging Pipelines.
    Steel Mill Material Flow Solutions (Hoppers, Chutes), Sieving & Screening Appliances, Sinter & Coke Crushers, Gas Distribution Piping, Feeders & Conveyors, Sinter Handling Structures, Furnace Accessories, Slide Rails, Grizzlies, Feed Bins, and Piping Solutions.
    Bulk Material Handling Customized Solutions for Material Handling - Hoppers, Transfer Chutes, Unloading Technologies, Loading Structures, Flexible Chutes, Piping Systems, Dredging Pumps, and Accessory Equipment.
    For more in-depth information on application, please contact us.

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