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China Suppliers HS-F Smooth Surface Chromium Carbide Overlay Wear Plates - Durable Factory-Direct Solutions
Overview:
Specification
| Standard plate size (mm) | 1000*3000 | 1000*3500 | 1350*3500 |
| Overlay thickness (mm) | 4-35 | ||
| Base material thickness (mm) | 5-50 | ||
| Common thickness (Base+Overlay) |
6+4, 5+5, 6+6, 6+7, 8+8... 10+9, 10+10, 12+12, 12+14, 12+17, 12+20... 14+26, 16+30, 20+30, 30+20, 16+35... |
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| Other sizes and thicknesses available on request. | |||
Typical Properties
Weld overlay composition:
| Element | C | Si | Mn | Cr | W | V | Mo+Nb+Ti+V+W | Others |
|---|---|---|---|---|---|---|---|---|
| HS-F1 | 4-7% | 0.5-2.5% | 0.5-2.5% | 28-40% | * | * | * | Bal |
| HS-F2 | 4-7% | 0.5-2.5% | 0.5-2.5% | 25-38% | * | * | ≥ 2.5% | Bal |
| HS-F3 | 4-7% | 0.5-2.5% | 0.5-2.5% | 28-40% | 4-7% | * | * | Bal |
| HS-F4 | 4-6% | 0.5-1.5% | 1.0-2.0% | 25-35% | * | 3-6% | * | Bal |
Note: The content varies in different plate thickness.
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Bulk Hardness: 58-65HRC
Surface Finish
X200 Metallographic Structure
Fabrication
bolting
assembling
cutting holes
bending
Main Benefits
Smooth surface, no welding beads.
Low dilution with a uniform fusion line.
Minimal surface relief cracks on hardface overlay.
Reducing hang ups.
Applications
| Industry | Application Details |
|---|---|
| Mining | Bucket Wheel Diggers, Dozer & Loader Wear Plates, Truck Bed Protectors, Shovel & Dragline Bucket Linings, Conveyor Technology, Crushers' Wear Parts, Feed & Discharge Systems. |
| Cement | Mixing & Ventilation Equipment, Material Handling, Cyclone & Roller Mill Components, Sieving & Filtering Systems, Pipework, Mill Liners, Dust Extraction. |
| Power Plant | Hoppers & Chutes' Linings, Fan Blades, Crushers & Fuel Supply Lines, Boiler & Burner Assemblies, Air & Ash Conveyance, Coal Handling Structures. |
| Port | Hoppers, Chutes, Pipes, Stacking & Reclaiming Equipment, Conveyor Systems (Screw & Bucket Types), Unloading Devices, Dredging Pipelines. |
| Steel Mill | Material Flow Solutions, Sieving & Screening Appliances, Sinter & Coke Crushers, Gas Distribution Piping, Feeders, Furnace Accessories, Slide Rails. |
| Bulk Material Handling | Customized Hoppers, Transfer Chutes, Unloading Technologies, Loading Structures, Flexible Chutes, Piping Systems, Dredging Pumps. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
What is the standard hardness of HS-F wear plates?
The bulk hardness of our Chromium Carbide Overlay Wear Plates typically ranges between 58-65 HRC, providing exceptional wear resistance.
Can I customize the thickness of the base material and overlay?
Yes, we offer various combinations such as 6+4, 10+10, or 20+30. Other specific sizes and thicknesses are available upon request to meet your project requirements.
What makes the surface of these plates different from standard ones?
Our plates feature a smooth surface with no welding beads and minimal relief cracks, which helps in reducing material hang-ups during operation.
Is it possible to perform fabrication like bending or bolting on these plates?
Absolutely. Our wear plates are designed for versatility and can be fabricated through bolting, assembling, cutting holes, and bending.
What are the primary industries that use HS-F overlay plates?
These plates are widely used in Mining, Cement production, Power Plants, Ports, Steel Mills, and any industry involving bulk material handling.
What chemical elements are present in the HS-F3 overlay?
The HS-F3 overlay typically contains 4-7% Carbon, 28-40% Chromium, and 4-7% Tungsten (W) to enhance its durability and performance in high-wear environments.