China HS-F Smooth Surface Chromium Carbide Overlay Wear Plates - Top Suppliers & Factory for Abrasion Resistance
Overview:
Specification
| Standard plate size (mm) | 1000*3000 | 1000*3500 | 1350*3500 | |||
| Overlay thickness (mm) | 4-35 | |||||
| Base material thickness (mm) | 5-50 | |||||
| Common thickness Base+Overlay (mm) |
6+4 5+5 6+6 6+7 8+8... 10+9 10+10 12+12 12+14 12+17 12+20... 14+26 16+30 20+30 30+20 16+35... |
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| Other sizes and thicknesses available on request. | ||||||
Typical properties
Weld overlay composition:
| Element | C | Si | Mn | Cr | W | V | Mo+Nb+Ti+V+W | Others |
|---|---|---|---|---|---|---|---|---|
| HS-F1 | 4-7% | 0.5-2.5% | 0.5-2.5% | 28-40% | * | * | * | Bal |
| HS-F2 | 4-7% | 0.5-2.5% | 0.5-2.5% | 25-38% | * | * | ≥ 2.5% | Bal |
| HS-F3 | 4-7% | 0.5-2.5% | 0.5-2.5% | 28-40% | 4-7% | * | * | Bal |
| HS-F4 | 4-6% | 0.5-1.5% | 1.0-2.0% | 25-35% | * | 3-6% | * | Bal |
Note: The content varies in different plate thickness.
Bulk Hardness: 58-65HRC
Surface Finish
X200 metallographic Structure
Fabrication
bolting
assembling
cutting holes
bending
Main benefits
Smooth surface, no welding beads.
Low dilution with a uniform fusion line.
Minimal surface relief cracks on hardface overlay.
Reducing hang ups.
Applications
| Industry | Application |
|---|---|
| Mining | Bucket Wheel Diggers, Dozer & Loader Wear Plates, Truck Bed Protectors, Shovel & Dragline Bucket Linings, Conveyor Technology (Screw & Scraper Types), Crushers' Wear Parts, Feed & Discharge Systems, Storage Containers, and Fluid Handling Components. |
| Cement | Mixing & Ventilation Equipment Parts, Material Handling & Classification Tools, Cyclone & Roller Mill Components, Sieving & Filtering Systems, Pipework & Tubing Infrastructure, Mills' Liners & Interior Parts, Dust Extraction & Management, and Grinding Surfaces' Hardening. |
| Power Plant | Hoppers & Chutes' Linings, Fan Blades, Crushers & Fuel Supply Lines, Boiler & Burner Assemblies, Air & Ash Conveyance Solutions, Screens & Mills' Liners, Coal Handling Structures, Separators' Body Protection, and Enhanced Grinding Surfaces. |
| Port | Material Handling Facilities (Hoppers, Chutes, Pipes), Stacking & Reclaiming Equipment, Conveyor Systems (Screw & Bucket Types), Unloading Devices (Grab, Chain, Continuous), and Dredging Pipelines. |
| Steel Mill | Material Flow Solutions (Hoppers, Chutes), Sieving & Screening Appliances, Sinter & Coke Crushers, Gas Distribution Piping, Feeders & Conveyors, Sinter Handling Structures, Furnace Accessories, Slide Rails, Grizzlies, Feed Bins, and Piping Solutions. |
| Bulk Material Handling | Customized Solutions for Material Handling - Hoppers, Transfer Chutes, Unloading Technologies, Loading Structures, Flexible Chutes, Piping Systems, Dredging Pumps, and Accessory Equipment. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
What are the standard plate sizes available?
The standard plate sizes are 1000*3000 mm, 1000*3500 mm, and 1350*3500 mm. However, other custom sizes and thicknesses can be provided upon request to meet your specific requirements.
What is the typical hardness of the chromium carbide overlay?
The overlay wear plates exhibit a high bulk hardness range of 58-65 HRC, ensuring superior protection against severe abrasive wear.
How can these wear plates be fabricated?
These wear plates support multiple standard fabrication methods, including bolting, assembling, cutting holes, and bending, allowing for straightforward integration into existing industrial systems.
What are the main benefits of using these smooth surface plates?
The main benefits include a smooth surface with no welding beads, low dilution with a uniform fusion line, minimal surface relief cracks on the hardface overlay, and a significant reduction in material hang-ups.
In which industries are these wear plates commonly applied?
They are widely applied in heavy industries including Mining, Cement, Power Plants, Ports, Steel Mills, and Bulk Material Handling for equipment like hoppers, chutes, liners, and conveyor components.