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HS200 Chromium Carbide Overlay Wear Platesgw2

HS200 Chromium Carbide Overlay Wear Plates

Overview:

HS200, a revolutionary chromium carbide composite cladding produced through our exclusive, patented welding technology. This advanced material features a seamless fusion bond between chromium carbide composites and a robust mild steel backing, creating a unique bimetallic structure.

Remarkably, HS200 boasts an impressive concentration of chromium carbides, which are thoroughly fused to the base plate and uniformly distributed across the deposit's consistent thickness. This innovative composition not only imparts exceptional abrasion resistance but also maintains ductility, allowing for effortless forming and welding capabilities.

    Specification

    Standard plate size(mm) 1400*3000 1500*3000 1400*3700 2000*3000 2100*3500 1400*3500 2100*6000
    Overlay thickness(mm) 4-80
    Base material thickness(mm) 4-150
    Other sizes and thicknesses available on request.

    Typical properties

    Weld overlay composition:

    Element Content
    Carbon 3.5-7.5%
    Silicon 0.5-3.0%
    Manganese 0.5-3.0%
    Chromium 30-40%
    Others Bal

    Note: The content varies in different plate thickness.

    ● Bulk Hardness: HRC 58-65

    ● Abrasion Test result: <= 0.18g( testing under ASTM G65, procedure A)

    Surface Finish

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    X200 metallographic Structure

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    Fabrication

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    bolting

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    assembling

    HS100 Chromium Carbide Overlay Wear Plates (6)j4i

    cutting holes

    HS100 Chromium Carbide Overlay Wear Plates (7)w05

    bending

    Main benefits

    HS100 Chromium Carbide Overlay Wear Plates (1)i7z

    Reduced maintenance frequency and associated expenses

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    Lower operational costs over the long term

    HS100 Chromium Carbide Overlay Wear Plates (3)9jy

    Extended service life of equipment

    HS100 Chromium Carbide Overlay Wear Plates (4)hst

    A minimized total cost of ownership

    Applications

    Industry Application
    Mining
    Encompasses Bucket Wheel Excavators, Dozer Blade Protection, Truck Bed Liners, Shovel Bucket Linings, Front Loaders, Scraper Conveyors, Dragline Bucket Reinforcements, Screw Conveyance, Crusher Wear Parts, Hopper & Chute Linings, Bin Liners, Screen Plates, Piping & Pumping Solutions, and various other components.
    Cement
    Involves Cement Mixing Equipment, Fan Blade Assemblies, Guide Vanes, Hoppers, Chutes, Conveyors, Classifiers & Cones, Cyclone Separator Structures, Fan Impellers & Casings, Roller Presses, Sieving & Screening Solutions, Tubing & Piping Systems, Vertical Roller Mills, Crusher & Mill Liners, Feed Chutes, Dust Control Devices, Scrapers, Mill Rollers, Grinding Surfaces, and Mill Casings.
    Power Plant Features Chute & Hopper Liners, Fan Blades, Crushers, Fuel Pipelines, Classifier Cones, Boiler Tubing, Burner Components, Inlet & Discharge Chutes, Transition Sections, Screening Plates, Mill Liners, Inner Cone Constructions, Coal Feed Pipelines, Separator Liners, Hot Air Ducts, Guide Vanes, Ash Handling Pipelines, Tubing, Pipes & Bends, and Hardfacing for Grinding Surfaces.
    Port
    It excels in handling equipment such as hoppers, chutes, discharge pipelines, stacker-reclaimers, dredging pipelines, screw conveyors, conveying pipes, bucket wheel & shovel liners, conveyor liners, bin liners, grab bucket unloading systems, continuous & chain bucket unloaders, and associated machinery.
    Steel Mill
    Critical components like hoppers, chutes, sieves, screens, sinter crushers, coke distribution cones, flue gas piping, screw feeders, sinter discharge tables, vibratory conveyors, sinter feed tunnels, distribution chutes, sinter crusher components, skip cars, furnace top bells, mill slide guides/aprons, grizzly bars, feeder bins, tubes, pipes, elbows, and more.
    Bulk Material Handling
    Effectively reinforcing hoppers, transfer chutes, grab bucket unloaders, stackers and reclaimers, truck loading silos, loading equipment, swing chutes, suction pipes, discharge pipes, elbows, dredge pumps, and various other components.
    For more in-depth information on application, please contact us.

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