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HS100 Chromium Carbide Overlay Wear Plates - High-Performance Composite from China Suppliers and Factory
Overview:
Specification
| Standard plate size (mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
|---|---|---|---|---|---|---|
| Overlay thickness (mm) | 2-80 | |||||
| Base material thickness (mm) | 2-150 | |||||
| Common thickness Base+Overlay (mm) |
2+2, 3+3, 4+4...6+4, 6+6, 8+6, 8+8, 10+9, 10+10, 8+12, 12+12... 12+17, 10+20, 12+30...14+40, 16+50, 20+80... |
|||||
| Other sizes and thicknesses available on request. | ||||||
Typical Properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.0-6.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 20-32% |
| Others | Bal |
Note: The content varies in different plate thickness.
🛡️ Bulk Hardness: HRC 58-65
🧪 Abrasion Test result:
Surface Finish
X200 Metallographic Structure
Fabrication
bolting
assembling
cutting holes
bending
Main Benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
Applications
| Industry | Application |
|---|---|
| Mining | Bucket Wheel Excavators, Dozer Blade Liners, Truck Bed Liners, Shovel Bucket Liners, Front End Loaders, Scraper Conveyors, Dragline Bucket Liners, Screw Conveyors, Crusher Liners, Hopper Liners, Chute Liners, Bin Liners, Screen Plates, Pipes, Pumps, etc. |
| Cement | Cement Mixers, Fan Blades, Guide Vanes, Hoppers and Chutes, Conveyors, Classifiers and Cones, Cyclone Separator Shells, Fan Impellers and Casings, Roller Presses, Sieves and Screens, Tubes, Pipes and Elbows, Vertical Roller Mills, Crusher Body Liners, Mill Body Liners, Feed Chutes, Bell Housing, Dust Collectors, Scrapers, Mill Rollers, Grinding Tables, Mill Casings, etc. |
| Power Plant | Chute and Hopper Liners, Fan Blades, Crushers, Fuel Transfer Pipe, Classifier Cones, Boiler Tubes, Burner Buckets, Inlet & Discharge Chutes, Transition Points, Screen Plates, Mill Body Liners, Inner Cone, Coal Feed Pipe, Separator Body Liners, Hot Air Duct, Guide Vanes, Ash Discharge Pipes, Tubes, Pipes and Elbows, Grinding Table and Roller Hardfacing, etc. |
| Port | Hoppers, Chutes, Discharge Pipe, Stacker- Reclaimer, Dredgers Conveying Pipelines, Screw Conveyors, Conveying Pipes, Bucket Wheel Liners, Shovel Liners, Conveyor Liners, Bin Liners, Grab Bucket Unloaders, Continuous Unloaders, Chain Bucket Unloaders, etc. |
| Steel Mill | Hoppers and Chutes, Sieves and Screens, Sinter Crushers, Coke Distribution Cone, Flue Gas Piping, Screw Feeder, Sinter Discharge Table, Vibratory Conveyors, Sinter Feed Tunnels, Distribution Chutes, Sinter Crushers Components, Skip Cars, Furnace Top Bells, Mill Slide Guides / Aprons, Grizzly Bars, Feeder Bins, Tubes, Pipes and Elbows, etc. |
| Bulk Material Handling | Hoppers, Transfer Chutes, Grab Bucket Unloaders, Stackers and Reclaimers, Truck Loading Silos, Loading Equipments, Swing Chutes, Suction Pipes, Discharge Pipes, Elbows, Pipes, Dredge Pumps, etc. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
1. What is the hardness range of HS100 Chromium Carbide Wear Plates?
The bulk hardness of our HS100 wear plates typically ranges between HRC 58 and 65, providing exceptional resistance to severe abrasion.
2. What are the standard plate sizes available?
Standard sizes include 1400x3000mm, 1400x3500mm, 1500x3000mm, 2000x3000mm, 2100x3500mm, and 2100x6000mm. Custom sizes are also available upon request.
3. Can these wear plates be fabricated or modified?
Yes, HS100 plates can be fabricated through various methods including bolting, assembling, cutting holes, and bending to fit specific equipment requirements.
4. What is the chemical composition of the weld overlay?
The overlay primarily consists of Chromium (20-32%), Carbon (3.0-6.5%), Silicon (0.5-2.5%), and Manganese (0.5-2.5%).
5. Which industries commonly use HS100 wear plates?
They are widely used in Mining, Cement production, Power Plants, Port material handling, Steel Mills, and Bulk Material Handling industries.
6. How do HS100 plates help in reducing operational costs?
By offering high abrasion resistance, they extend the lifetime of equipment and reduce the frequency of maintenance, leading to a lower total cost of ownership.