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HS-X Customized Complex Carbide Overlay Wear Plates (4)7c1

HS-X Customized Complex Carbide Overlay Wear Plates

Overview:

HS-X is customized complex carbides composite cladding fusion bonded to a mild steel backing material.

Very high volume of complex carbides fuse to base plate and evenly distributed throughout the uniform thickness of the deposit, creating a bimetallic material with excellent abrasion resistance while still retaining ductility allowing forming and welding.

HS-X wear plate could be customized upon customer’s requirement.

    Specification

    Standard plate size(mm) 1400*3000 1500*3000 1400*3700 2000*3000 2100*3500 1400*3500 2100*6000
    Overlay thickness(mm) 4-80
    Base material thickness(mm) 4-150
    Other sizes and thicknesses available on request.

    Typical properties

    Weld overlay composition:

    Element Content
    Carbon 3.5-7.5%
    Silicon 0.5-3.0%
    Manganese 0.5-3.0%
    Chromium 30-40%
    Mo,Nb,Ni,Ti,V,W,B,ect. Upon request
    Others Bal

    Note: The content varies in different plate thickness.

    ● Bulk Hardness: HRC 58-65

    Surface Finish

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    X200 metallographic Structure

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    Fabrication

    HS100 Chromium Carbide Overlay Wear Plates (4)psm

    bolting

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    assembling

    HS100 Chromium Carbide Overlay Wear Plates (6)j4i

    cutting holes

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    bending

    Main benefits

    HS100 Chromium Carbide Overlay Wear Plates (1)i7z

    Reduced maintenance requirements

    HS100 Chromium Carbide Overlay Wear Plates (2)aqp

    Reduced operating costs

    HS100 Chromium Carbide Overlay Wear Plates (3)9jy

    Extended equipment lifetime

    HS100 Chromium Carbide Overlay Wear Plates (4)hst

    Lower total cost of ownership

    Applications

    Industry Application
    Mining
    Bucket Wheel Excavators, Dozer & Shovel Liners, Truck & Loader Bed Protection, Scraper & Dragline Bucket Liners, Conveyor Systems (Screw & Scraper), Crushers & Screens' Wear Parts, Feed & Discharge Chutes, Bins & Storage Liners, along with Piping & Pumping Solutions.
    Cement
    Mixers & Fans' Components, Conveyance & Classification Equipment, Cyclone & Roller Press Parts, Screens & Sieves, Tubing & Pipework Systems, Vertical Mills' Liners & Components, Dust Management Solutions, including Mills' Rollers & Grinding Surfaces.
    Power Plant Liners for Chutes & Hoppers, Fan Blades, Crushing & Fuel Handling, Boiler & Burner Components, Air & Ash Conveyance, Screens & Mill Liners, Inner Cone & Coal Feed Structures, Separator Body Protection, and Grinding Surfaces' Hardfacing.
    Port Material Handling Systems like Hoppers, Chutes, Discharge Pipelines, Stackers & Reclaimers, Conveyors (Screw & Bucket), Unloading Equipment (Grab, Chain, Continuous), and Dredging Pipelines.
    Steel Mill Hoppers & Chutes, Sieving & Screening Mechanisms, Crushers for Sinter & Coke, Gas Piping, Feeders & Conveyors, Sinter Handling & Discharge Structures, Furnace Accessories, Slide Guides, Grizzlies, Feed Bins, Piping & Elbow Solutions.
    Bulk Material Handling Comprehensive Solutions for Material Transfer - Hoppers, Chutes, Unloaders (Grab Bucket, Stacker-Reclaimer), Loading Facilities, Swing Chutes, Suction & Discharge Piping, Dredging Equipment, and More.
    For more in-depth information on application, please contact us.

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