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HS100 Chromium Carbide Overlay Wear Plates

Overview:

HS100 Chromium Carbide Overlay Wear Plates — a high-performance composite plate in which a dense chromium-carbide overlay layer is metallurgically fused onto a mild-steel backing. A large volume of chromium carbides is evenly distributed throughout the overlay, creating a tough bimetal material that combines excellent abrasion resistance with sufficient ductility for forming and welding.

The minimum plate thickness starts at 2 mm overlay + 2 mm base, with standard plate size e.g. 1400 × 2000 mm. HS100 delivers outstanding wear performance under severe abrasion and low-to-moderate impact conditions, making it ideal for heavy-duty industrial applications.

    Specification

    Standard plate size(mm) 1400*3000
    1400*3500
    1500*3000
    2000*3000
    2100*3500

    2100*6000

    Overlay thickness(mm)                2-80
    Base material thickness(mm)                2-150

    Common thickness

    Base+Overlay(mm)

             

    2+2  3+3  4+4...6+4  6+6  8+6  8+8  10+9  10+10  8+12  12+12...

    12+17  10+20  12+30...14+40  16+50  20+80...


    Other sizes and thicknesses available on request.

    Typical properties

    Weld overlay composition:

    Element

    Content

    Carbon

    3.0-6.5%

    Silicon

    0.5-2.5%

    Manganese

    0.5-2.5%

    Chromium

    20-32%

    Others

    Bal

    Note: The content varies in different plate thickness.

    ● Bulk Hardness: HRC 58-65

    ● Abrasion Test result: <= 0.20g( testing under ASTM G65, procedure A)

    Surface Finish

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    X200 metallographic Structure

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    Fabrication

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    bolting

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    assembling

    HS100 Chromium Carbide Overlay Wear Plates (6)j4i

    cutting holes

    HS100 Chromium Carbide Overlay Wear Plates (7)w05

    bending

    Main benefits

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    Reduced maintenance requirements

    HS100 Chromium Carbide Overlay Wear Plates (2)aqp

    Reduced operating costs

    HS100 Chromium Carbide Overlay Wear Plates (3)9jy

    Extended equipment lifetime

    HS100 Chromium Carbide Overlay Wear Plates (4)hst

    Lower total cost of ownership

    Applications

    Industry Application
    Mining Bucket Wheel Excavators, Dozer Blade Liners, Truck Bed Liners, Shovel Bucket Liners, Front End Loaders, Scraper Conveyors, Dragline Bucket Liners, Screw Conveyors, Crusher Liners, Hopper Liners, Chute Liners, Bin Liners, Screen Plates, Pipes, Pumps, ect.
    Cement Cement Mixers, Fan Blades, Guide Vanes, Hoppers and Chutes, Conveyors, Classifiers and Cones, Cyclone Separator Shells, Fan Impellers and Casings, Roller Presses, Sieves and Screens, Tubes, Pipes and Elbows, Vertical Roller Mills, Crusher Body Liners, Mill Body Liners, Feed Chutes, Bell Housing, Dust Collectors, Scrapers, Mill Rollers, Grinding Tables, Mill Casings, ect.
    Power Plant Chute and Hopper Liners, Fan Blades, Crushers, Fuel Transfer Pipe, Classifier Cones, Boiler Tubes, Burner Buckets, Inlet & Discharge Chutes, Transition Points, Screen Plates, Mill Body Liners, Inner Cone, Coal Feed Pipe, Separator Body Liners, Hot Air Duct, Guide Vanes, Ash Discharge Pipes, Tubes, Pipes and Elbows, Grinding Table and Roller Hardfacing, ect.
    Port Hoppers, Chutes, Discharge Pipe, Stacker- Reclaimer, Dredgers Conveying Pipelines, Screw Conveyors, Conveying Pipes, Bucket Wheel Liners, Shovel Liners, Conveyor Liners, Bin Liners, Grab Bucket Unloaders, Continuous Unloaders, Chain Bucket Unloaders, ect.
    Steel Mill Hoppers and Chutes, Sieves and Screens, Sinter Crushers, Coke Distribution Cone, Flue Gas Piping, Screw Feeder, Sinter Discharge Table, Vibratory Conveyors, Sinter Feed Tunnels, Distribution Chutes, Sinter Crushers Components, Skip Cars, Furnace Top Bells, Mill Slide Guides / Aprons, Grizzly Bars, Feeder Bins, Tubes, Pipes and Elbows, ect.
    Bulk Material Handling Hoppers, Transfer Chutes, Grab Bucket Unloaders, Stackers and Reclaimers, Truck Loading Silos, Loading Equipments, Swing Chutes, Suction Pipes, Discharge Pipes, Elbows, Pipes, Dredge Pumps, etc.
    For more in-depth information on application, please contact us.

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