Products

Ni Hard products can be custom designed to meet many situation regardless of any size and shape concerns. Ni Hard is excellent material for chutes, bin and hopper liners. We are very glad to help select suitable material grade as per your specific working condition.

Donuts are often used on a variety of buckets, loaders, excavators, earth moving equipment, draglines and bolt protection etc, providing excelent wear protection and security while reducing the effects of heavy impact. They are perfect for a quick fix for localized wear trouble areas. Various sizes make them well suited for small & awkward areas requiring wear protection.

The wear plate combines high wear resistant chrome white iron plate with a weldable, high impact toughness mild steel plate through vacuum brazing to provide the greatest impact and abrasion wear resistance. The hardness of 63HRC/700BHN offers significantly longer wear life, wear surface is very smooth and flat, material is not easy to stick on, available in a wide range of sizes or custom sizes. Typical applications include Discharge Chutes, Hoppers, Bins, Impact Wall, Rock Boxes, Buckets for Excavator, Loader, Dragline, Shovel, Crushers, etc.

Metallurgically bonded martensitic white iron bonded to a weldable, impact resistant backing plate. Chocky Bars offering superior wear and impact resistance and are easy to use and install. They have the ability to be bent, cut, welded and formed to suit different surfaces. Chocky Bars can be used in various fixed and mobile plant applications, such as buckets for loaders, excavators and draglines machines, chutes, hoppers, bins, etc. Chocky Bars are a cost effective protection system and available in a wide range of sizes and can also be customized to fit unique applications. They can also be supplied with notches to help on forming, bending and cutting.

Wear Button is designed for easy and adaptive installation onto a wide range of wear problem areas to prevent wear in localized trouble spots. It is ideal for smaller areas requiring less welding time and material. Perfect solution for ground engaging applications as on adaptor teeth, shovels, buckets, loaders, excavators and draglines, conveyor transfer points, chutes, heavy earth moving equipment, etc. Available in diameters from 60mm up to 150mm.

Wear bar can withstand the impact and wear and offer superior wear life in various industrial applications, commonly used in equipment and machinery where surfaces are subjected to continuous wear. It is suitable for both fixed and mobile applications, such as conveyor corners, edges, rock box protection, chute and lip protection, build up points, impact areas, inner and outer walls of buckets, transfer points and hard to reach places where impact and wear resistance is needed. A wide variety and custom design are available to adapt for specific applications.

ZTA ceramics are vulcanized to a rubber bed and steel plate suitable for stud welding. It offers an increased lifetime and resistance to cracking when compared to conventional alumina tile based liners. It combines extreme abrasion resistance with increased impact resistance to create a wear liner for harsh environments. ZTA ceramic wear liner is ideal for applications where extreme abrasion resistance is required. It is used as an anti-wear liner on equipment with large conveying volume, large material and high impact.

The steel backed ceramic liner consists of high quality ceramic tiles bonded to a steel backing plate with rubber, it allows liners to be quickly mounted and automatically positioned on all 4 sides, eliminating guesswork and the need for time consuming measurements to lay out individual liners. It allows individual change out of liners without having to remove adjacent liners. The backing steel plate takes the load and support the liner in place, hard ceramic surfaces provide good wear resistance while the elasticity of the rubber absorbs the impact. Excellent wear resistance in applications with sliding wear and high material speeds.

The rubber backed ceramic liner is a special option for applications with increased impact. Ceramic cylinders, hexagonal prisms, or flat tiles are embedded in elastomer, these liners provide exceptional wear life when facing increased impact. It combines the advantages of high hardness of ceramic, high impact resistance and anti-fatigue properties of rubber, and can well solve the problem of equipment wear in the process of conveying bulk materials.

Ceramic wear liners are manufactured to fit into existing applications and can be easily installed by studs, counter bored holes molded into the liner or by welding. It is very convenient for quick and easy attachment which makes on site repairs much efficient, we offer custom shapes, bevels and edge protection.

Epoxy Backed Ceramic Tile is the industry standard for extreme wear applications. The combination of durable ceramic and strongly bonded epoxy results in dependable system protection. With ceramic tiles, you can also replace sections at a time without the need to make a full replacement. Strategically replacing your ceramic tiles helps you lengthen your equipment's lifespan even more. Flat tiles are used in most applications, hex matted used mainly for conical and cylindrical sections. Tiles are grouted with high strength epoxy adhesive and can be custom cut and laid by hand for complex geometries.

AR steel plate is a highly versatile, through hardened, abrasion-resistant steel plate with the ability to withstand high impact and medium level abrasion applications, giving you extended service life and high productivity in the most challenging environments.

The wear resistant steel plate has high wear resistance and good impact performance, and can be cut, bent, welded, etc., and can be connected with other structures by welding, plug welding, bolting, etc., which saves time in the process of repairing the site.

HISAN's chromium carbide overlay wear pipe is engineered to endure tough, abrasive materials, significantly extending service life. The hard-face welding creates a wear layer with a high volume of chromium carbide, ensuring exceptional hardness. This makes it an ideal wear solution for extreme applications with maintenance challenges. The pipe offers excellent resistance to severe abrasive wear while maintaining moderate to low impact resistance. Various specifications and sizes are available, facilitating convenient replacements.

Custom geometries, including elbows, tees, wyes, concentric and eccentric reducers, valve bodies, U-bends, and cross pieces, are available upon request.

HS100 is a chromium carbide composite cladding fusion bonded to a mild steel backing material.

Very high volume of chromium carbides fuse to base plate and evenly distributed throughout the uniform thickness of the deposit, creating a bimetallic material with high abrasion resistance while still retaining ductility allowing forming and welding.

HS100 performs very well under severe abrasion and low to moderate impact environments.

HS200, a revolutionary chromium carbide composite cladding produced through our exclusive, patented welding technology. This advanced material features a seamless fusion bond between chromium carbide composites and a robust mild steel backing, creating a unique bimetallic structure.

Remarkably, HS200 boasts an impressive concentration of chromium carbides, which are thoroughly fused to the base plate and uniformly distributed across the deposit's consistent thickness. This innovative composition not only imparts exceptional abrasion resistance but also maintains ductility, allowing for effortless forming and welding capabilities.

HS300 is chromium carbide, niobium carbide, molybdenum carbide, vanadium carbide and titanium carbide composite cladding fusion bonded to a mild steel backing material.

Very high volume of complex carbides fuse to base plate and evenly distributed throughout the uniform thickness of the deposit, creating a bimetallic material with excellent abrasion resistance while still retaining ductility allowing forming and welding.

HS300 wear plate is suitable for applications involving high abrasion and medium to high impact environment.