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Industrial Roller Rebuilding Welding Wire (4)imc

China Suppliers Factory Industrial Roller Rebuilding Welding Wire for Wear Solutions in Coal, Cement, and Steel Industries

Overview:

With years of on-site repair and maintenance experience, our team in China has developed a wide range of rebuilding welding wires and wear solutions tailored to various working conditions. Our products are extensively used in industries such as coal, cement, steel, and cane mills. Hardfaced rollers provide a low-cost investment solution, with maintenance services offered by our skilled team during regular daily stoppages. This advanced refurbishment technology maximizes plant availability by effectively reducing wear. As a leading factory and supplier, we offer different service life options to meet our customers' specific needs.

    Specification

    Model Specification(mm) Hardness(HRC) Chemical Composition
    HS-20P 2.4, 2.8, 3.2 150-260HB C≤0.45 Cr:9-16 Mn:12-18
    HS-1996 2.4, 2.8, 3.2 170-220HB C≤0.15 Cr:18-22 Ni:8-11 Mn:5-7
    HS-202 2.4, 2.8, 3.2 58-65 C:4-6 Cr:24-28
    HS-202H 2.4, 2.8, 3.2 58-65 C:4.5-6.5 Cr:28-32
    HS-202M 2.4, 2.8, 3.2 58-65 C:4.5-7.5 Cr:28-33 Mo:0.8-1.5
    HS-203 2.4, 2.8, 3.2 58-65 C:4-6 Cr:23-30 Mo:0.3-1.0
    HS-203H 2.4, 2.8, 3.2 58-65 C:4.5-6.5 Cr:26-30 Mo:0.3-1.0
    HS-243 2.4, 2.8, 3.2 58-65 C:4.5-6.5 Cr:22-26 Nb:6.0-7.5
    HS-245 2.4, 2.8, 3.2 62-65 C: 4.5-6.5 Cr: 21.0-25.0 Mn: 0.2-2.0 Si: 0.5-2.5 Mo: 6.0-7.5 Nb: 6.0-7.5 W: 1.5-2.5 V: 0.7-1.5
    HS-414N 2.4, 2.8, 3.2 39-45 C: <0.2 Cr: 12.0-16.0 Mn: 0.5-2.0 Si: 0.5-1.5 Mo: 0.5-1.5 Ni: 2.0-5.0

    MillAid welding wires

    The availability of processing equipment is the main concern of every plant, every mill is a continuous process plant. One process depends on the other, in cement and power industries, Vertical Roller Mills are used for grinding various raw material, crushing material into fine particles and feeding it for further processing, the VRM parts undertake severe wear caused during grinding and crushing, once there is wear problem, it can influence the most expensive part of the plant. A worn VRM roller profile also reduces grinding efficiency, increasing energy demands further. To reduce the machine downtime cost, we have developed the MillAid welding wires. It is a comprehensive solution for Mill wear problem. For more detailed information, please contact your technical support.

    RPExtend welding wires

    In cement and steel industries, roller presses is used for grinding raw materials, crushing minerals, materials between the rollers is crushed under pressure, causing abrasion and impact wear to the rollers, in order to increase the production efficiency of roller press, reduce down time, reduce roller damage, we have developed the RPExtend welding wires to build-up and hardfacing the worn rollers.

    Specialist Repair & Maintenance Services

    We have specialist know-how and technology for the repairs on site, it will avoid time and handling costs for the removal and re-installation of mill table and rollers. We provide service for old roller refurbishment and new roller hardfacing. On-site and in house repairs are both available. For more detailed information, please contact your technical support.

    Frequently Asked Questions

    What are the primary applications of MillAid welding wires?

    MillAid welding wires are specifically developed to address wear problems in Vertical Roller Mills (VRM) used in the cement and power industries. They help protect VRM parts from severe wear during grinding and crushing operations, reducing machine downtime and maintaining grinding efficiency.

    How do RPExtend welding wires benefit roller press operations?

    RPExtend welding wires are designed for building up and hardfacing worn rollers in cement and steel industries. They help rollers withstand severe abrasion and impact wear caused by crushing materials under pressure, which increases production efficiency and reduces roller damage.

    Are repair services available on-site?

    Yes, both on-site and in-house repair services are available. On-site repairs utilize specialist technology to avoid the time and handling costs associated with removing and re-installing mill tables and rollers.

    What wire specifications and diameters are available?

    The welding wires are available in standard specifications of 2.4mm, 2.8mm, and 3.2mm diameters across the model range.

    What hardness levels can be achieved with these welding wires?

    Depending on the model selection, hardness levels range from 150-260 HB (for models like HS-20P and HS-1996) up to 58-65 HRC (for high-chromium models like HS-202, HS-203, HS-243, and HS-245).

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