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HS300 Complex Carbide Overlay Wear Plates | China Suppliers & Factory for High Abrasion Resistance Solutions
Overview:
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Specification
| Standard plate size(mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness(mm) | 2-80 | |||||
| Base material thickness(mm) | 2-150 | |||||
| Common thickness Base+Overlay(mm) |
2+2, 3+3, 4+4...6+4, 6+6, 8+6, 8+8, 10+9, 10+10, 8+12, 12+12... 12+17, 10+20, 12+30...14+40, 16+50, 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
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Typical Properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.0-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 25-35% |
| Mo+Nb+Ti+V+W | ≥2.5% |
| Others | Bal |
Note: The content varies in different plate thickness.
Bulk Hardness: HRC 58-65
Surface Finish
X200 Metallographic Structure
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Fabrication
Bolting
Assembling
Cutting Holes
Bending
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Main Benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
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Applications
| Industry | Application |
|---|---|
| Mining | Excavators, Loader Liners, Truck Bed Liners, Shovel & Dragline Buckets, Conveyors, Crushers' Wear Parts, Screening Solutions, Piping Systems, and Pumps. |
| Cement | Mixers, fans, hoppers, chutes, conveyors, classifiers, cyclone shells, roller presses, sieves, screens, pipes, and mill internals. |
| Power Plant | Chutes, hoppers, fans, crushers, fuel & ash pipes, boiler tubes, burners, screens, mill liners, and hot air ducts. |
| Port | Cargo handling infrastructure, hoppers, chutes, discharge & conveying pipes, dredgers' pipelines, and unloading systems. |
| Steel Mill | Hoppers, chutes, sieves, screens, crushers, coke distribution, gas piping, feeders, and furnace components. |
| Bulk Material Handling | Loaders, stackers, reclaimers, silos, loading equipment, piping networks, and discharge pipes. |
| For more in-depth information on application, please contact us. | |
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Frequently Asked Questions
What are the standard sizes for these wear plates?
Standard plate sizes include 1400*3000mm, 1500*3000mm, and up to 2100*6000mm. Custom sizes are also available upon request.
What is the typical hardness of the chromium carbide overlay?
The weld overlay typically reaches a bulk hardness of HRC 58-65, providing exceptional resistance to abrasion.
Can the plates be fabricated for specific machine parts?
Yes, these wear plates are highly versatile and can be processed via bolting, assembling, cutting holes, and bending to fit various industrial components.
What chemical elements are in the overlay?
The overlay is primarily composed of Chromium (25-35%), Carbon (3.0-7.5%), and other elements like Manganese, Silicon, and Mo+Nb+Ti+V+W for enhanced durability.
Which industries benefit most from these plates?
Key industries include Mining, Cement production, Power Plants, Ports, Steel Mills, and Bulk Material Handling facilities where high wear resistance is required.
How do these plates reduce operating costs?
By extending equipment lifetime and reducing maintenance frequency, they lower the total cost of ownership and minimize production downtime.