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China HS300 Complex Carbide Overlay Wear Plates - Durable and Abrasion Resistant from Trusted Suppliers and Factory
Overview:
📊 Specification
| Standard plate size(mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness(mm) | 2-80 | |||||
| Base material thickness(mm) | 2-150 | |||||
| Common thickness Base+Overlay(mm) |
2+2, 3+3, 4+4...6+4, 6+6, 8+6, 8+8, 10+9, 10+10, 8+12, 12+12... 12+17, 10+20, 12+30...14+40, 16+50, 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
🔬 Typical properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.0-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 25-35% |
| Mo+Nb+Ti+V+W | ≥2.5% |
| Others | Bal |
*Note: The content varies in different plate thickness.
🛡️ Bulk Hardness: HRC 58-65
Surface Finish
X200 Metallographic Structure
🛠️ Fabrication
Bolting
Assembling
Cutting Holes
Bending
✅ Main benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
🏗️ Applications
| Industry | Application |
|---|---|
| Mining | Excavators, Loader Liners, Truck Bed Liners, Shovel & Dragline Buckets, Conveyors, Crushers' Wear Parts, Screening Solutions, Piping Systems, and Pumps. |
| Cement | Mixers, fans, hoppers, chutes, conveyors, classifiers, cyclone shells, roller presses, sieves, pipes, and mill internals. |
| Power Plant | Chutes, hoppers, fans, crushers, fuel & ash pipes, boiler tubes, burners, screens, mill liners, separators, and grinding surfaces. |
| Port | Cargo handling infrastructure, hoppers, chutes, discharge & conveying pipes, dredgers' pipelines, and unloading systems. |
| Steel Mill | Hoppers, chutes, sieves, screens, crushers, coke distribution, gas piping, feeders, furnace components, and slide guides. |
| Bulk Material Handling | Loaders, stackers, reclaimers, silos, loading equipment, piping networks, dredging pumps, and discharge pipes. |
| For more in-depth information on application, please contact us. | |
❓ Frequently Asked Questions
What is the hardness of these wear plates?
The plates feature a bulk hardness ranging from HRC 58 to 65, providing exceptional resistance to abrasion.
What are the available plate sizes?
Standard sizes range from 1400*3000mm up to 2100*6000mm. Custom sizes and thicknesses are available upon request.
Can these wear plates be fabricated easily?
Yes, they are designed for versatile fabrication including bolting, assembling, cutting holes, and bending to fit specific equipment needs.
What industries benefit most from these plates?
These plates are widely used in Mining, Cement production, Power Plants, Ports, Steel Mills, and Bulk Material Handling industries.
What is the typical chemical composition of the overlay?
The overlay primarily consists of Chromium (25-35%) and Carbon (3.0-7.5%), along with other elements like Manganese and Silicon for enhanced durability.
How do these plates reduce operating costs?
By extending equipment lifetime and reducing the frequency of maintenance and replacements, they significantly lower the total cost of ownership.