China HS600 Complex Carbide Overlay Wear Plates - High-Performance Solutions from Trusted Suppliers and Factory
Overview:
Specification
| Standard plate size(mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness(mm) | 2-80 | |||||
| Base material thickness(mm) | 2-150 | |||||
| Common thickness Base+Overlay(mm) |
2+2 3+3 4+4...6+4 6+6 8+6 8+8 10+9 10+10 8+12 12+12... 12+17 10+20 12+30...14+40 16+50 20+80... |
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| 💡 Other sizes and thicknesses available on request. | ||||||
Typical Properties
Weld overlay composition:
| Element | Content |
| Carbon | 4.4-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| W | 4.0-7.0% |
| Others | Bal |
Fabrication
bolting
assembling
cutting holes
bending
Main Benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
Applications
| Industry | Application |
| Mining | Excavation tools like Bucket Wheel Excavators, Dozer & Shovel Blade Liners, Truck & Dragline Bucket Liners, Front Loaders, Conveyors (Scraper & Screw), Crushers & Screens' Liners, Hoppers, Chutes, Bins, Piping, and Pumps, among others. |
| Cement | Mixer internals, Fan components, Conveyance & Classification systems, Cyclone Separators, Roller Mills, Sieves, Screens, Tubing, Vertical Roller Mills' internals, Dust Management tools, Mill Rollers & Grinding Tables, and various casings. |
| Power Plant | Material handling components like Chutes, Hoppers, Fan Blades, Crushers, Fuel & Ash Handling Pipes, Boiler Tubes, Burner Components, Screens, Mill Liners, Separators, Guide Vanes, and Grinding Surfaces. |
| Port | Cargo handling solutions including Hoppers, Chutes, Discharge & Conveying Pipelines, Screw & Bucket Wheel Liners, Conveyor & Bin Liners, and various unloading systems. |
| Steel Mill | Material flow management with Hoppers, Chutes, Sieves, Screens, Crushers, Coke Distribution, Flue Gas Handling, Conveyors, Furnace Accessories, Slide Guides, and Piping. |
| Bulk Material Handling | Comprehensive solutions for Hoppers, Chutes, Loaders, Stackers, Reclaimers, Silos, Loading Equipment, Piping, Dredging Tools, and Discharge Systems. |
| ℹ️ For more in-depth information on application, please contact us. | |
Frequently Asked Questions
Q:What sizes and thicknesses are available for the wear plates?
A: Standard plate sizes range from 1400*3000mm up to 2100*6000mm. We offer overlay thicknesses from 2-80mm and base material thicknesses from 2-150mm. Custom sizes and thickness configurations are also available upon request.
Q:What is the chemical composition of the weld overlay?
A: The weld overlay primarily consists of Chromium (30-40%), Carbon (4.4-7.5%), Tungsten (4.0-7.0%), Manganese (0.5-2.5%), and Silicon (0.5-2.5%), with the balance made up of other base elements. Exact content may vary depending on the plate thickness.
Q:What is the bulk hardness range of these overlay wear plates?
A: The plates offer outstanding wear and abrasion resistance, featuring a typical bulk hardness range of HRC 60-65.
Q:How can these wear plates be processed or fabricated?
A: These wear plates support various standard fabrication methods, including bolting, assembling, cutting holes, and bending, allowing them to be customized to fit your specific machinery components.
Q:What industries benefit most from using these wear plates?
A: They are widely applied in heavy-duty industries such as Mining, Cement production, Power Plants, Ports, Steel Mills, and Bulk Material Handling facilities to protect equipment from extreme wear.
Q:What are the main advantages of installing chromium carbide overlay plates?
A: Utilizing these plates results in significantly reduced maintenance requirements, lower overall operating costs, extended equipment lifetime, and a lower total cost of ownership.