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High-Quality Smooth Surface Chromium Carbide Overlay Wear Plates from China Suppliers and Factory
Overview:
Specification
| Standard plate size (mm) | 1000 * 3000 | 1000 * 3500 | 1350 * 3500 | |||
|---|---|---|---|---|---|---|
| Overlay thickness (mm) | 4 - 35 | |||||
| Base material thickness (mm) | 5 - 50 | |||||
| Common thickness (Base + Overlay) (mm) |
6+4 5+5 6+6 6+7 8+8... 10+9 10+10 12+12 12+14 12+17 12+20... 14+26 16+30 20+30 30+20 16+35... |
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| * Other sizes and thicknesses available on request. | ||||||
Typical Properties
Weld overlay composition:
| Element | C | Si | Mn | Cr | W | V | Mo+Nb+Ti+V+W | Others |
|---|---|---|---|---|---|---|---|---|
| HS-F1 | 4-7% | 0.5-2.5% | 0.5-2.5% | 28-40% | * | * | * | Bal |
| HS-F2 | 4-7% | 0.5-2.5% | 0.5-2.5% | 25-38% | * | * | ≥ 2.5% | Bal |
| HS-F3 | 4-7% | 0.5-2.5% | 0.5-2.5% | 28-40% | 4-7% | * | * | Bal |
| HS-F4 | 4-6% | 0.5-1.5% | 1.0-2.0% | 25-35% | * | 3-6% | * | Bal |
Note: The content varies in different plate thickness.
Bulk Hardness: 58-65 HRC
Surface Finish
X200 Metallographic Structure
Fabrication
Bolting
Assembling
Cutting Holes
Bending
Main Benefits
Smooth surface, no welding beads.
Low dilution with a uniform fusion line.
Minimal surface relief cracks on hardface overlay.
Reducing hang ups.
Applications
| Industry | Application |
|---|---|
| Mining | Bucket Wheel Diggers, Dozer & Loader Wear Plates, Truck Bed Protectors, Shovel & Dragline Bucket Linings, Conveyor Technology (Screw & Scraper Types), Crushers' Wear Parts, Feed & Discharge Systems, Storage Containers, and Fluid Handling Components. |
| Cement | Mixing & Ventilation Equipment Parts, Material Handling & Classification Tools, Cyclone & Roller Mill Components, Sieving & Filtering Systems, Pipework & Tubing Infrastructure, Mills' Liners & Interior Parts, Dust Extraction & Management, and Grinding Surfaces' Hardening. |
| Power Plant | Hoppers & Chutes' Linings, Fan Blades, Crushers & Fuel Supply Lines, Boiler & Burner Assemblies, Air & Ash Conveyance Solutions, Screens & Mills' Liners, Coal Handling Structures, Separators' Body Protection, and Enhanced Grinding Surfaces. |
| Port | Material Handling Facilities (Hoppers, Chutes, Pipes), Stacking & Reclaiming Equipment, Conveyor Systems (Screw & Bucket Types), Unloading Devices (Grab, Chain, Continuous), and Dredging Pipelines. |
| Steel Mill | Material Flow Solutions (Hoppers, Chutes), Sieving & Screening Appliances, Sinter & Coke Crushers, Gas Distribution Piping, Feeders & Conveyors, Sinter Handling Structures, Furnace Accessories, Slide Rails, Grizzlies, Feed Bins, and Piping Solutions. |
| Bulk Material Handling | Customized Solutions for Material Handling - Hoppers, Transfer Chutes, Unloading Technologies, Loading Structures, Flexible Chutes, Piping Systems, Dredging Pumps, and Accessory Equipment. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions (FAQ)
What is the typical hardness of your Chromium Carbide Overlay Wear Plates?
The wear plates feature a typical bulk hardness of 58-65 HRC, ensuring maximum wear resistance under high-abrasion conditions.
What standard sizes and thicknesses do you offer?
Standard plate sizes include 1000*3000 mm, 1000*3500 mm, and 1350*3500 mm. Overlay thickness ranges from 4-35 mm, while base material thickness ranges from 5-50 mm. Custom sizes and thickness combinations are available upon request.
Can these overlay wear plates be fabricated and customized?
Yes, the plates are highly adaptable for fabrication. They can undergo standard processes such as bolting, assembling, cutting holes, and bending to meet custom equipment profiles.
What are the primary benefits of smooth surface overlay wear plates?
Key benefits include a smooth surface with no welding beads, low dilution with a uniform fusion line, minimal surface relief cracks on the hardface overlay, and a significant reduction in material hang-ups.
Which industries commonly apply these wear plates?
These plates are widely used in heavy-duty industries including Mining, Cement production, Power Plants, Port cargo handling, Steel Mills, and general Bulk Material Handling systems.