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High-Performance HS100 Chromium Carbide Overlay Wear Plates from China Suppliers & Factory
Overview:
Specification
| Standard plate size(mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
|---|---|---|---|---|---|---|
| Overlay thickness(mm) | 2-80 | |||||
| Base material thickness(mm) | 2-150 | |||||
| Common thickness Base+Overlay(mm) |
2+2 3+3 4+4...6+4 6+6 8+6 8+8 10+9 10+10 8+12 12+12... 12+17 10+20 12+30...14+40 16+50 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical Properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.0-6.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 20-32% |
| Others | Bal |
Note: The content varies in different plate thickness.
Bulk Hardness
HRC 58-65Abrasion Test Result
<= 0.20g testing under ASTM G65, procedure A
Surface Finish
Fabrication
Bolting
Assembling
Cutting Holes
Bending
Main Benefits
Reduced Maintenance Requirements
Reduced Operating Costs
Extended Equipment Lifetime
Lower Total Cost of Ownership
Applications
| Industry | Application |
|---|---|
| Mining | Bucket Wheel Excavators, Dozer Blade Liners, Truck Bed Liners, Shovel Bucket Liners, Front End Loaders, Scraper Conveyors, Dragline Bucket Liners, Screw Conveyors, Crusher Liners, Hopper Liners, Chute Liners, Bin Liners, Screen Plates, Pipes, Pumps, etc. |
| Cement | Cement Mixers, Fan Blades, Guide Vanes, Hoppers and Chutes, Conveyors, Classifiers and Cones, Cyclone Separator Shells, Fan Impellers and Casings, Roller Presses, Sieves and Screens, Tubes, Pipes and Elbows, Vertical Roller Mills, Crusher Body Liners, Mill Body Liners, Feed Chutes, Bell Housing, Dust Collectors, Scrapers, Mill Rollers, Grinding Tables, Mill Casings, etc. |
| Power Plant | Chute and Hopper Liners, Fan Blades, Crushers, Fuel Transfer Pipe, Classifier Cones, Boiler Tubes, Burner Buckets, Inlet & Discharge Chutes, Transition Points, Screen Plates, Mill Body Liners, Inner Cone, Coal Feed Pipe, Separator Body Liners, Hot Air Duct, Guide Vanes, Ash Discharge Pipes, Tubes, Pipes and Elbows, Grinding Table and Roller Hardfacing, etc. |
| Port | Hoppers, Chutes, Discharge Pipe, Stacker- Reclaimer, Dredgers Conveying Pipelines, Screw Conveyors, Conveying Pipes, Bucket Wheel Liners, Shovel Liners, Conveyor Liners, Bin Liners, Grab Bucket Unloaders, Continuous Unloaders, Chain Bucket Unloaders, etc. |
| Steel Mill | Hoppers and Chutes, Sieves and Screens, Sinter Crushers, Coke Distribution Cone, Flue Gas Piping, Screw Feeder, Sinter Discharge Table, Vibratory Conveyors, Sinter Feed Tunnels, Distribution Chutes, Sinter Crushers Components, Skip Cars, Furnace Top Bells, Mill Slide Guides / Aprons, Grizzly Bars, Feeder Bins, Tubes, Pipes and Elbows, etc. |
| Bulk Material Handling | Hoppers, Transfer Chutes, Grab Bucket Unloaders, Stackers and Reclaimers, Truck Loading Silos, Loading Equipments, Swing Chutes, Suction Pipes, Discharge Pipes, Elbows, Pipes, Dredge Pumps, etc. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
Q1: What is the typical hardness of the chromium carbide overlay wear plates?
A1: Our wear plates feature a high-density chromium carbide overlay with a bulk hardness rating of HRC 58-65, providing outstanding resistance to severe abrasive wear.
Q2: Can these wear plates be customized to specific sizes and thicknesses?
A2: Yes, while we offer standard dimensions from 1400*3000mm up to 2100*6000mm with overlay thicknesses of 2-80mm, other custom sizes and thicknesses are available upon request.
Q3: What fabrication methods are applicable to chromium carbide overlay plates?
A3: The overlay wear plates can be processed using standard fabrication methods, including bolting, assembling, cutting holes, and bending, allowing for easy integration into existing machinery.
Q4: What are the main benefits of using chromium carbide overlay plates?
A4: The primary advantages include significantly reduced maintenance requirements, lowered overall operating costs, extended equipment lifetime, and a lower total cost of ownership.
Q5: Which industries utilize these wear-resistant plates?
A5: They are widely used in heavy-duty sectors such as Mining, Cement production, Power Plants, Ports, Steel Mills, and Bulk Material Handling systems.
Q6: What is the chemical composition of the weld overlay?
A6: The weld overlay primarily consists of 20-32% Chromium (Cr) and 3.0-6.5% Carbon (C), supplemented with Silicon (Si) and Manganese (Mn) to ensure maximum hardness and wear resistance.