Premium HS600 Complex Carbide Overlay Wear Plates from China Suppliers and Factory for Extreme Performance
Overview:
Specification
| Standard plate size(mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness(mm) | 2-80 | |||||
| Base material thickness(mm) | 2-150 | |||||
| Common thickness Base+Overlay(mm) |
2+2 3+3 4+4...6+4 6+6 8+6 8+8 10+9 10+10 8+12 12+12...
12+17 10+20 12+30...14+40 16+50 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 4.4-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| W | 4.0-7.0% |
| Others | Bal |
Note: The content varies in different plate thickness.
■Surface Finish
■X200 metallographic Structure
Fabrication
bolting
assembling
cutting holes
bending
Main benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
Applications
| Industry | Application |
|---|---|
| Mining | Excavation tools like Bucket Wheel Excavators, Dozer & Shovel Blade Liners, Truck & Dragline Bucket Liners, Front Loaders, Conveyors (Scraper & Screw), Crushers & Screens' Liners, Hoppers, Chutes, Bins, Piping, and Pumps, among others. |
| Cement | Mixer internals, Fan components, Conveyance & Classification systems, Cyclone Separators, Roller Mills, Sieves, Screens, Tubing, Vertical Roller Mills' internals, Dust Management tools, Mill Rollers & Grinding Tables, and various casings. |
| Power Plant | Material handling components like Chutes, Hoppers, Fan Blades, Crushers, Fuel & Ash Handling Pipes, Boiler Tubes, Burner Components, Screens, Mill Liners, Separators, Guide Vanes, and Grinding Surfaces. |
| Port | Cargo handling solutions including Hoppers, Chutes, Discharge & Conveying Pipelines, Screw & Bucket Wheel Liners, Conveyor & Bin Liners, and various unloading systems. |
| Steel Mill | Material flow management with Hoppers, Chutes, Sieves, Screens, Crushers, Coke Distribution, Flue Gas Handling, Conveyors, Furnace Accessories, Slide Guides, and Piping. |
| Bulk Material Handling | Comprehensive solutions for Hoppers, Chutes, Loaders, Stackers, Reclaimers, Silos, Loading Equipment, Piping, Dredging Tools, and Discharge Systems. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
?What are the standard dimensions available for the wear plates?
Our standard plate sizes range from 1400*3000mm up to 2100*6000mm. We also offer custom sizes and configurations to meet specific project demands upon request.
?What is the typical hardness and composition of the weld overlay?
The weld overlay features a bulk hardness of HRC 60-65. It is primarily composed of Chromium (30-40%), Carbon (4.4-7.5%), and Tungsten (W: 4.0-7.0%) to ensure maximum wear resistance.
?How can these chromium carbide overlay plates be fabricated?
These plates support various fabrication methods including bolting, assembling, cutting holes, and bending, allowing them to be easily customized and installed on existing machinery.
?What primary benefits do these wear plates offer?
By installing our wear plates, industries benefit from reduced maintenance requirements, lower operating costs, extended equipment lifetime, and a significantly lower total cost of ownership.
?Which industries benefit most from using these overlay plates?
They are widely applied in heavy-duty sectors such as Mining, Cement production, Power Plants, Ports, Steel Mills, and Bulk Material Handling systems where severe abrasion is common.