0102030405
China HS300 Complex Carbide Overlay Wear Plates - Durable, High Abrasion Resistance | Factory Suppliers
Overview:
📋
Specification
| Standard plate size (mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
|---|---|---|---|---|---|---|
| Overlay thickness (mm) | 2-80 | |||||
| Base material thickness (mm) | 2-150 | |||||
| Common thickness Base+Overlay (mm) |
2+2, 3+3, 4+4...6+4, 6+6, 8+6, 8+8, 10+9, 10+10, 8+12, 12+12... 12+17, 10+20, 12+30...14+40, 16+50, 20+80... |
|||||
| Other sizes and thicknesses available on request. | ||||||
🔬
Typical Properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.0-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 25-35% |
| Mo+Nb+Ti+V+W | ≥2.5% |
| Others | Bal |
Note: The content varies in different plate thickness.
🛡️ Bulk Hardness: HRC 58-65
Surface Finish
X200 Metallographic Structure
🛠️
Fabrication
Bolting
Assembling
Cutting Holes
Bending
✅
Main Benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
🏗️
Applications
| Industry | Application |
|---|---|
| Mining | Heavy-duty applications such as Excavators, Loader Liners, Truck Bed Liners, Shovel & Dragline Buckets, Conveyors, Crushers' Wear Parts, Screening Solutions, Piping Systems, and Pumps. |
| Cement | Comprehensive mixers, fans, hoppers, chutes, conveyors, classifiers, cyclone shells, roller presses, sieves, screens, pipes, and mill internals, along with dust collectors and mill rollers. |
| Power Plant | Essential components for material flow including chutes, hoppers, fans, crushers, fuel & ash pipes, boiler tubes, burners, screens, mill liners, separators, hot air ducts, and grinding surfaces. |
| Port | Cargo handling infrastructure featuring hoppers, chutes, discharge & conveying pipes, dredgers' pipelines, screw conveyors, bucket wheel & shovel liners, conveyor liners, and unloading systems. |
| Steel Mill | Material handling essentials like hoppers, chutes, sieves, screens, crushers, coke distribution, gas piping, feeders, conveyors, furnace components, slide guides, and tubing systems. |
| Bulk Material Handling | Comprehensive solutions catering to hoppers, chutes, loaders, stackers, reclaimers, silos, loading equipment, piping networks, dredging pumps, and discharge pipes. |
| For more in-depth information on application, please contact us. | |
❓
Frequently Asked Questions
What is the hardness level of your wear plates?
Our wear plates feature a bulk hardness ranging from HRC 58 to 65, providing exceptional resistance against severe abrasion.
Can I order custom sizes and thicknesses?
Yes, while we have standard sizes (up to 2100*6000mm), other specific sizes and thickness combinations are available upon request to meet your project needs.
What are the primary chemical elements in the overlay?
The weld overlay is high in Chromium (25-35%) and Carbon (3.0-7.5%), with additional elements like Mo, Nb, Ti, V, and W for enhanced durability.
How can these wear plates be fabricated?
The plates are versatile for fabrication and can be processed through bolting, assembling, cutting holes, and bending to fit various equipment shapes.
Which industries benefit most from chromium carbide overlay plates?
They are widely used in Mining, Cement production, Power Plants, Ports, Steel Mills, and any industry involving Bulk Material Handling.
What are the main economic benefits of using these plates?
By using our wear plates, you can achieve reduced maintenance requirements, lower operating costs, and an extended equipment lifetime, leading to a lower total cost of ownership.