China Suppliers Factory HS-F Smooth Surface Chromium Carbide Overlay Wear Plates for High Abrasion Environments
Overview:
Specification
| Standard plate size (mm) | 1000*3000 | 1000*3500 | 1350*3500 | |||
|---|---|---|---|---|---|---|
| Overlay thickness (mm) | 4-35 | |||||
| Base material thickness (mm) | 5-50 | |||||
| Common thickness (Base + Overlay) (mm) |
6+4 5+5 6+6 6+7 8+8... 10+9 10+10 12+12 12+14 12+17 12+20... 14+26 16+30 20+30 30+20 16+35... |
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| Other sizes and thicknesses available on request. | ||||||
Typical properties
Weld overlay composition:
| Element | C | Si | Mn | Cr | W | V | Mo+Nb+Ti+V+W | Others |
|---|---|---|---|---|---|---|---|---|
| HS-F1 | 4-7% | 0.5-2.5% | 0.5-2.5% | 28-40% | * | * | * | Bal |
| HS-F2 | 4-7% | 0.5-2.5% | 0.5-2.5% | 25-38% | * | * | ≥ 2.5% | Bal |
| HS-F3 | 4-7% | 0.5-2.5% | 0.5-2.5% | 28-40% | 4-7% | * | * | Bal |
| HS-F4 | 4-6% | 0.5-1.5% | 1.0-2.0% | 25-35% | * | 3-6% | * | Bal |
Note: The content varies in different plate thickness.
Surface Finish
X200 metallographic Structure
Fabrication
bolting
assembling
cutting holes
bending
Main benefits
Smooth surface, no welding beads.
Low dilution with a uniform fusion line.
Minimal surface relief cracks on hardface overlay.
Reducing hang ups.
Applications
| Industry | Application |
|---|---|
| Mining | Bucket Wheel Diggers, Dozer & Loader Wear Plates, Truck Bed Protectors, Shovel & Dragline Bucket Linings, Conveyor Technology (Screw & Scraper Types), Crushers' Wear Parts, Feed & Discharge Systems, Storage Containers, and Fluid Handling Components. |
| Cement | Mixing & Ventilation Equipment Parts, Material Handling & Classification Tools, Cyclone & Roller Mill Components, Sieving & Filtering Systems, Pipework & Tubing Infrastructure, Mills' Liners & Interior Parts, Dust Extraction & Management, and Grinding Surfaces' Hardening. |
| Power Plant | Hoppers & Chutes' Linings, Fan Blades, Crushers & Fuel Supply Lines, Boiler & Burner Assemblies, Air & Ash Conveyance Solutions, Screens & Mills' Liners, Coal Handling Structures, Separators' Body Protection, and Enhanced Grinding Surfaces. |
| Port | Material Handling Facilities (Hoppers, Chutes, Pipes), Stacking & Reclaiming Equipment, Conveyor Systems (Screw & Bucket Types), Unloading Devices (Grab, Chain, Continuous), and Dredging Pipelines. |
| Steel Mill | Material Flow Solutions (Hoppers, Chutes), Sieving & Screening Appliances, Sinter & Coke Crushers, Gas Distribution Piping, Feeders & Conveyors, Sinter Handling Structures, Furnace Accessories, Slide Rails, Grizzlies, Feed Bins, and Piping Solutions. |
| Bulk Material Handling | Customized Solutions for Material Handling - Hoppers, Transfer Chutes, Unloading Technologies, Loading Structures, Flexible Chutes, Piping Systems, Dredging Pumps, and Accessory Equipment. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
What are the standard sizes available for chromium carbide overlay wear plates?
Our standard plate sizes include 1000*3000 mm, 1000*3500 mm, and 1350*3500 mm. Additionally, other custom sizes and plate thicknesses are available upon request to fit your specific needs.
What is the typical bulk hardness of these wear plates?
The wear plates feature an exceptional bulk hardness rating of 58-65 HRC, ensuring high wear resistance and extended service life in extreme environments.
How can the chromium carbide overlay wear plates be fabricated?
Our wear plates support multiple fabrication methods, including bolting, assembling, cutting holes, and bending, allowing for straightforward integration into your existing systems.
What are the primary benefits of the smooth surface finish?
The smooth surface finish provides no welding beads and minimal surface relief cracks. This design helps in reducing material hang-ups and ensures a uniform fusion line with low dilution.
Which industries benefit most from using these wear plates?
These plates are widely used across multiple heavy-duty industries, including Mining, Cement, Power Plants, Ports, Steel Mills, and Bulk Material Handling facilities.