0102030405
Customized HS-X Complex Carbide Overlay Wear Plates from China Suppliers and Factory for Superior Abrasion Resistance
Overview:
Specification
| Standard plate size (mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness (mm) | 2-80 | |||||
| Base material thickness (mm) | 2-150 | |||||
| Common thickness Base+Overlay (mm) | 2+2 3+3 4+4...6+4 6+6 8+6 8+8 10+9 10+10 8+12 12+12... 12+17 10+20 12+30...14+40 16+50 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.5-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| Mo, Nb, Ni, Ti, V, W, B, etc. | Upon request |
| Others | Bal |
Note: The content varies in different plate thickness.
Bulk Hardness: HRC 58-65
Surface Finish
X200 metallographic Structure (View 1)
X200 metallographic Structure (View 2)
Fabrication
Bolting
Assembling
Cutting Holes
Bending
Main benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
Applications
| Industry | Application |
|---|---|
| Mining | Bucket Wheel Excavators, Dozer & Shovel Liners, Truck & Loader Bed Protection, Scraper & Dragline Bucket Liners, Conveyor Systems (Screw & Scraper), Crushers & Screens' Wear Parts, Feed & Discharge Chutes, Bins & Storage Liners, along with Piping & Pumping Solutions. |
| Cement | Mixers & Fans' Components, Conveyance & Classification Equipment, Cyclone & Roller Press Parts, Screens & Sieves, Tubing & Pipework Systems, Vertical Mills' Liners & Components, Dust Management Solutions, including Mills' Rollers & Grinding Surfaces. |
| Power Plant | Liners for Chutes & Hoppers, Fan Blades, Crushing & Fuel Handling, Boiler & Burner Components, Air & Ash Conveyance, Screens & Mill Liners, Inner Cone & Coal Feed Structures, Separator Body Protection, and Grinding Surfaces' Hardfacing. |
| Port | Material Handling Systems like Hoppers, Chutes, Discharge Pipelines, Stackers & Reclaimers, Conveyors (Screw & Bucket), Unloading Equipment (Grab, Chain, Continuous), and Dredging Pipelines. |
| Steel Mill | Hoppers & Chutes, Sieving & Screening Mechanisms, Crushers for Sinter & Coke, Gas Piping, Feeders & Conveyors, Sinter Handling & Discharge Structures, Furnace Accessories, Slide Guides, Grizzlies, Feed Bins, Piping & Elbow Solutions. |
| Bulk Material Handling | Comprehensive Solutions for Material Transfer - Hoppers, Chutes, Unloaders (Grab Bucket, Stacker-Reclaimer), Loading Facilities, Swing Chutes, Suction & Discharge Piping, Dredging Equipment, and More. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
What standard sizes and thicknesses are available for the wear plates?
Standard plate sizes include 1400*3000, 1400*3500, 1500*3000, 2000*3000, 2100*3500, and 2100*6000 mm. Overlay thickness ranges from 2mm to 80mm, and base material thickness from 2mm to 150mm. Custom sizes and thicknesses are available upon request.
What is the typical chemical composition of the weld overlay?
The weld overlay is typically composed of Carbon (3.5-7.5%), Silicon (0.5-2.5%), Manganese (0.5-2.5%), and Chromium (30-40%). Other elements like Mo, Nb, Ni, Ti, V, W, and B can be added upon request.
What is the hardness level of these chromium carbide overlay plates?
These overlay wear plates feature a high bulk hardness rating of HRC 58-65, providing excellent resistance against severe abrasive wear.
How can these wear plates be fabricated?
The plates support various fabrication methods, including bolting, assembling, cutting holes, and bending, allowing them to be customized and installed for specific industrial setups.
What are the primary benefits of using these overlay wear plates?
Key benefits include reduced maintenance requirements, reduced operating costs, extended equipment lifetime, and a overall lower total cost of ownership.
Which industries commonly apply these wear plates?
They are widely used in heavy industries such as Mining, Cement production, Power Plants, Ports, Steel Mills, and Bulk Material Handling systems for chutes, hoppers, liners, and conveyance systems.