0102030405
Customized Complex Carbide Overlay Wear Plates from China Suppliers and Factory for Superior Abrasion Resistance
Overview:
Specification
| Standard plate size(mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
|---|---|---|---|---|---|---|
| Overlay thickness(mm) | 2-80 | |||||
| Base material thickness(mm) | 2-150 | |||||
| Common thickness Base+Overlay(mm) |
2+2 3+3 4+4...6+4 6+6 8+6 8+8 10+9 10+10 8+12 12+12... 12+17 10+20 12+30...14+40 16+50 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical Properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.5-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| Mo,Nb,Ni,Ti,V,W,B,ect. | Upon request |
| Others | Bal |
Note: The content varies in different plate thickness.
Bulk Hardness: HRC 58-65
Surface Finish
X200 metallographic Structure
Fabrication
bolting
assembling
cutting holes
bending
Main Benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
Applications
| Industry | Application Details |
|---|---|
| Mining | Bucket Wheel Excavators, Dozer & Shovel Liners, Truck & Loader Bed Protection, Scraper & Dragline Bucket Liners, Conveyor Systems (Screw & Scraper), Crushers & Screens' Wear Parts, Feed & Discharge Chutes, Bins & Storage Liners, along with Piping & Pumping Solutions. |
| Cement | Mixers & Fans' Components, Conveyance & Classification Equipment, Cyclone & Roller Press Parts, Screens & Sieves, Tubing & Pipework Systems, Vertical Mills' Liners & Components, Dust Management Solutions, including Mills' Rollers & Grinding Surfaces. |
| Power Plant | Liners for Chutes & Hoppers, Fan Blades, Crushing & Fuel Handling, Boiler & Burner Components, Air & Ash Conveyance, Screens & Mill Liners, Inner Cone & Coal Feed Structures, Separator Body Protection, and Grinding Surfaces' Hardfacing. |
| Port | Material Handling Systems like Hoppers, Chutes, Discharge Pipelines, Stackers & Reclaimers, Conveyors (Screw & Bucket), Unloading Equipment (Grab, Chain, Continuous), and Dredging Pipelines. |
| Steel Mill | Hoppers & Chutes, Sieving & Screening Mechanisms, Crushers for Sinter & Coke, Gas Piping, Feeders & Conveyors, Sinter Handling & Discharge Structures, Furnace Accessories, Slide Guides, Grizzlies, Feed Bins, Piping & Elbow Solutions. |
| Bulk Material Handling | Comprehensive Solutions for Material Transfer - Hoppers, Chutes, Unloaders (Grab Bucket, Stacker-Reclaimer), Loading Facilities, Swing Chutes, Suction & Discharge Piping, Dredging Equipment, and More. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
Q1: What standard dimensions are available for your overlay wear plates?
Our standard plate sizes include 1400*3000 mm, 1400*3500 mm, 1500*3000 mm, 2000*3000 mm, 2100*3500 mm, and 2100*6000 mm. Additional customized sizes and thicknesses can also be manufactured upon request.
Q2: What is the typical thickness configuration for the base and overlay?
The overlay thickness ranges from 2mm to 80mm, and the base material thickness ranges from 2mm to 150mm. Common combined configurations (Base+Overlay) include 3+3, 4+4, 6+6, 8+8, 10+10, 12+12, up to 20+80mm.
Q3: What is the typical hardness of the chromium carbide overlay?
The weld overlay features a high bulk hardness of HRC 58-65, providing excellent protection against high-stress abrasion.
Q4: How can these wear plates be fabricated?
Our wear plates support standard industrial fabrication methods including bolting, assembling, cutting holes, and bending, allowing for easy integration into existing systems.
Q5: Which industries commonly use these chromium carbide wear plates?
These plates are widely applied in heavy-wear industries, including Mining, Cement production, Power Plants, Ports, Steel Mills, and Bulk Material Handling systems.
Q6: What is the chemical composition of the weld overlay?
The weld overlay composition typically contains 30-40% Chromium, 3.5-7.5% Carbon, 0.5-2.5% Silicon, and 0.5-2.5% Manganese, with other elements like Mo, Nb, Ni, Ti, V, W, and B available upon request.