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China HS600 Complex Carbide Overlay Wear Plates - Top Suppliers & Factory for Extreme Performance
Overview:
Specification
| Standard plate size (mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness (mm) | 2-80 | |||||
| Base material thickness (mm) | 2-150 | |||||
| Common thickness (Base+Overlay) |
2+2, 3+3, 4+4...6+4, 6+6, 8+6, 8+8, 10+9, 10+10, 8+12, 12+12... 12+17, 10+20, 12+30...14+40, 16+50, 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical Properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 4.4-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| W | 4.0-7.0% |
| Others | Bal |
Note: The content varies in different plate thickness.
Bulk Hardness: HRC 60-65
Surface Finish
X200 Metallographic Structure
Fabrication
Bolting
Assembling
Cutting Holes
Bending
Main Benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
Applications
| Industry | Application |
|---|---|
| Mining | Excavation tools like Bucket Wheel Excavators, Dozer & Shovel Blade Liners, Truck & Dragline Bucket Liners, Front Loaders, Conveyors, Crushers & Screens' Liners, Hoppers, Chutes, Bins, Piping, and Pumps. |
| Cement | Mixer internals, Fan components, Cyclone Separators, Roller Mills, Sieves, Vertical Roller Mills' internals, Dust Management tools, Mill Rollers & Grinding Tables. |
| Power Plant | Chutes, Hoppers, Fan Blades, Crushers, Fuel & Ash Handling Pipes, Boiler Tubes, Burner Components, Screens, Mill Liners, Separators, Guide Vanes, and Grinding Surfaces. |
| Port | Cargo handling solutions including Hoppers, Chutes, Discharge & Conveying Pipelines, Screw & Bucket Wheel Liners, Conveyor & Bin Liners. |
| Steel Mill | Hoppers, Chutes, Sieves, Screens, Crushers, Coke Distribution, Flue Gas Handling, Conveyors, Furnace Accessories, Slide Guides, and Piping. |
| Bulk Material Handling | Hoppers, Chutes, Loaders, Stackers, Reclaimers, Silos, Loading Equipment, Piping, Dredging Tools, and Discharge Systems. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions (FAQ)
What are the standard plate sizes available?
Standard sizes range from 1400*3000mm up to 2100*6000mm. Custom sizes are also available upon request.
What is the hardness level of these wear plates?
The plates feature a bulk hardness of HRC 60-65, providing excellent resistance against severe abrasion.
Can these plates be fabricated using standard methods?
Yes, our wear plates support various fabrication methods including bolting, assembling, cutting holes, and bending.
What is the typical chemical composition of the weld overlay?
The overlay is rich in Chromium (30-40%) and Carbon (4.4-7.5%), with additions of Tungsten (W) for enhanced durability.
In which industries are these wear plates most effective?
They are widely used in heavy industries such as Mining, Cement production, Power Plants, Steel Mills, and Bulk Material Handling.