Customized Complex Carbide Overlay Wear Plates from China Suppliers - HS-X Factory for Superior Abrasion Resistance
Overview:
Specification
| Standard plate size(mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness(mm) | 2-80 | |||||
| Base material thickness(mm) | 2-150 | |||||
| Common thickness Base+Overlay(mm) | 2+2 3+3 4+4...6+4 6+6 8+6 8+8 10+9 10+10 8+12 12+12... 12+17 10+20 12+30...14+40 16+50 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.5-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| Mo,Nb,Ni,Ti,V,W,B,ect. | Upon request |
| Others | Bal |
| Note: The content varies in different plate thickness. | |
Bulk Hardness: HRC 58-65
Surface Finish
X200 metallographic Structure
Fabrication
bolting
assembling
cutting holes
bending
Main benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
Applications
| Industry | Application |
|---|---|
| Mining | Bucket Wheel Excavators, Dozer & Shovel Liners, Truck & Loader Bed Protection, Scraper & Dragline Bucket Liners, Conveyor Systems (Screw & Scraper), Crushers & Screens' Wear Parts, Feed & Discharge Chutes, Bins & Storage Liners, along with Piping & Pumping Solutions. |
| Cement | Mixers & Fans' Components, Conveyance & Classification Equipment, Cyclone & Roller Press Parts, Screens & Sieves, Tubing & Pipework Systems, Vertical Mills' Liners & Components, Dust Management Solutions, including Mills' Rollers & Grinding Surfaces. |
| Power Plant | Liners for Chutes & Hoppers, Fan Blades, Crushing & Fuel Handling, Boiler & Burner Components, Air & Ash Conveyance, Screens & Mill Liners, Inner Cone & Coal Feed Structures, Separator Body Protection, and Grinding Surfaces' Hardfacing. |
| Port | Material Handling Systems like Hoppers, Chutes, Discharge Pipelines, Stackers & Reclaimers, Conveyors (Screw & Bucket), Unloading Equipment (Grab, Chain, Continuous), and Dredging Pipelines. |
| Steel Mill | Hoppers & Chutes, Sieving & Screening Mechanisms, Crushers for Sinter & Coke, Gas Piping, Feeders & Conveyors, Sinter Handling & Discharge Structures, Furnace Accessories, Slide Guides, Grizzlies, Feed Bins, Piping & Elbow Solutions. |
| Bulk Material Handling | Comprehensive Solutions for Material Transfer - Hoppers, Chutes, Unloaders (Grab Bucket, Stacker-Reclaimer), Loading Facilities, Swing Chutes, Suction & Discharge Piping, Dredging Equipment, and More. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
What are the standard dimensions and thicknesses of the wear plates?
Standard sizes range from 1400*3000mm up to 2100*6000mm. The overlay thickness is customizable from 2mm to 80mm, while the base metal thickness ranges from 2mm to 150mm. Other customized combinations are available upon request.
What is the typical chemical composition and hardness of the weld overlay?
The overlay features a high-chromium alloy composition, typically containing 30-40% Chromium and 3.5-7.5% Carbon, yielding a bulk hardness rating of HRC 58-65 for superior abrasive wear resistance.
Can these chromium carbide overlay plates be easily fabricated?
Yes, they are highly versatile and can be fabricated using standard methods such as bolting, welding, structure assembling, plasma/laser cutting holes, and cold bending to fit various equipment geometries.
What benefits do these overlay wear plates bring to industrial operations?
Using these plates significantly reduces maintenance requirements, lowers overall operating costs, extends equipment lifetime under high abrasion, and provides a much lower total cost of ownership.
In which industries are these wear plates most commonly applied?
They are widely applied in demanding heavy-duty sectors including Mining, Cement production, Power Plants, Port material handling, Steel Mills, and general Bulk Material Handling systems.