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China HS-X Customized Complex Carbide Overlay Wear Plates - High Durability from Leading Suppliers and Factory
Overview:
Specification
| Standard plate size (mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness (mm) | 2-80 | |||||
| Base material thickness (mm) | 2-150 | |||||
| Common thickness (Base+Overlay) |
2+2, 3+3, 4+4...6+4, 6+6, 8+6, 8+8, 10+9, 10+10, 8+12, 12+12... 12+17, 10+20, 12+30...14+40, 16+50, 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical Properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.5-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| Mo, Nb, Ni, Ti, V, W, B, etc. | Upon request |
| Others | Bal |
Note: The content varies in different plate thickness.
💎 Bulk Hardness: HRC 58-65
Surface Finish & Structure
Surface Finish
X200 Metallographic Structure (A)
X200 Metallographic Structure (B)
Fabrication
Bolting
Assembling
Cutting Holes
Bending
Main Benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
Applications
| Industry | Application Details |
|---|---|
| Mining | Bucket Wheel Excavators, Dozer & Shovel Liners, Truck & Loader Bed Protection, Scraper & Dragline Bucket Liners, Conveyor Systems, Crushers & Screens, Feed & Discharge Chutes, Bins & Storage Liners. |
| Cement | Mixers & Fans, Conveyance & Classification Equipment, Cyclone & Roller Press Parts, Screens & Sieves, Vertical Mills' Liners, Dust Management, Mills' Rollers & Grinding Surfaces. |
| Power Plant | Liners for Chutes & Hoppers, Fan Blades, Crushing & Fuel Handling, Boiler & Burner Components, Air & Ash Conveyance, Screens & Mill Liners, Separator Body Protection. |
| Port | Material Handling Systems, Hoppers, Chutes, Discharge Pipelines, Stackers & Reclaimers, Unloading Equipment (Grab, Chain, Continuous), and Dredging Pipelines. |
| Steel Mill | Hoppers & Chutes, Sieving & Screening Mechanisms, Crushers for Sinter & Coke, Gas Piping, Feeders & Conveyors, Sinter Handling, Furnace Accessories, Slide Guides. |
| Bulk Material Handling | Comprehensive Solutions for Material Transfer - Hoppers, Chutes, Unloaders, Loading Facilities, Swing Chutes, Suction & Discharge Piping, Dredging Equipment. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
Q1: What are the standard sizes available for the wear plates?
Our standard plate sizes range from 1400*3000mm up to 2100*6000mm. Custom sizes are also available upon request.
Q2: What is the typical hardness of the chromium carbide overlay?
The bulk hardness of our overlay typically ranges between HRC 58 and 65, providing excellent wear resistance.
Q3: Can these plates be bent or cut?
Yes, our wear plates support various fabrication methods including bending, cutting holes, bolting, and assembling to fit your specific equipment.
Q4: What is the maximum overlay thickness you can provide?
We offer overlay thicknesses ranging from 2mm up to 80mm, depending on the application requirements.
Q5: Which industries benefit most from these wear plates?
These plates are widely used in Mining, Cement, Power Plants, Ports, Steel Mills, and any industry involving bulk material handling.
Q6: What is the chemical composition of the weld overlay?
The overlay primarily consists of Chromium (30-40%) and Carbon (3.5-7.5%), with other elements like Mo, Nb, and Ni available upon request.