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China HS200 Chromium Carbide Overlay Wear Plates - Suppliers & Factory for Superior Abrasion Resistance
Overview:
S
Specification
| Standard plate size (mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness (mm) | 2-80 | |||||
| Base material thickness (mm) | 2-150 | |||||
| Common thickness Base+Overlay (mm) |
2+2, 3+3, 4+4...6+4, 6+6, 8+6, 8+8, 10+9, 10+10, 8+12, 12+12... 12+17, 10+20, 12+30...14+40, 16+50, 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
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Typical properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.5-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| Others | Bal |
Note: The content varies in different plate thickness.
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Bulk Hardness: HRC 58-65
A
Abrasion Test result:
Surface Finish
X200 metallographic Structure
F
Fabrication
Bolting
Assembling
Cutting Holes
Bending
B
Main benefits
Reduced maintenance frequency and associated expenses
Lower operational costs over the long term
Extended service life of equipment
A minimized total cost of ownership
A
Applications
| Industry | Application Details |
|---|---|
| Mining | Bucket Wheel Excavators, Dozer Blade Protection, Truck Bed Liners, Shovel Bucket Linings, Front Loaders, Scraper Conveyors, Dragline Bucket Reinforcements, Screw Conveyance, Crusher Wear Parts, Hopper & Chute Linings, Bin Liners, Screen Plates, Piping & Pumping Solutions. |
| Cement | Cement Mixing Equipment, Fan Blade Assemblies, Guide Vanes, Hoppers, Chutes, Conveyors, Classifiers & Cones, Cyclone Separator Structures, Fan Impellers & Casings, Roller Presses, Sieving & Screening Solutions, Tubing & Piping Systems, Vertical Roller Mills, Crusher & Mill Liners. |
| Power Plant | Chute & Hopper Liners, Fan Blades, Crushers, Fuel Pipelines, Classifier Cones, Boiler Tubing, Burner Components, Inlet & Discharge Chutes, Transition Sections, Screening Plates, Mill Liners, Inner Cone Constructions, Coal Feed Pipelines, Separator Liners. |
| Port | Hoppers, chutes, discharge pipelines, stacker-reclaimers, dredging pipelines, screw conveyors, conveying pipes, bucket wheel & shovel liners, grab bucket unloading systems, continuous & chain bucket unloaders. |
| Steel Mill | Hoppers, chutes, sieves, screens, sinter crushers, coke distribution cones, flue gas piping, screw feeders, sinter discharge tables, vibratory conveyors, skip cars, furnace top bells, mill slide guides/aprons, grizzly bars. |
| Bulk Material Handling | Reinforcing hoppers, transfer chutes, grab bucket unloaders, stackers and reclaimers, truck loading silos, loading equipment, swing chutes, suction pipes, discharge pipes, elbows, dredge pumps. |
| For more in-depth information on application, please contact us. | |
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Frequently Asked Questions
What are the standard sizes for Chromium Carbide Overlay Wear Plates?
Standard plate sizes range from 1400*3000mm up to 2100*6000mm. We also provide customized sizes and thicknesses upon request to fit specific equipment requirements.
What is the hardness level and abrasion resistance of these plates?
Our wear plates feature a bulk hardness of HRC 58-65. In standard ASTM G65 Procedure A abrasion testing, they demonstrate exceptional resistance with a mass loss of
What is the chemical composition of the weld overlay?
The overlay typically consists of 3.5-7.5% Carbon, 30-40% Chromium, and small amounts of Manganese and Silicon (0.5-2.5% each), providing a dense metallographic structure for maximum wear protection.
Can these plates be fabricated (bent or cut)?
Yes, these plates are designed for versatile fabrication. They can be processed through bolting, assembling, cutting holes, and bending to fit various industrial components and curved surfaces.
In which industries are these wear plates most effective?
They are highly effective in heavy-wear environments such as Mining, Cement production, Power Plants, Ports (dredging and unloading), Steel Mills, and general Bulk Material Handling.
How does using overlay wear plates reduce operational costs?
By extending the service life of equipment and reducing maintenance frequency, these plates significantly lower the total cost of ownership and minimize downtime in industrial operations.