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China HS200 Chromium Carbide Overlay Wear Plates - Durable and Ductile from Trusted Suppliers and Factory
Overview:
Specification
| Standard plate size (mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness (mm) | 2-80 | |||||
| Base material thickness (mm) | 2-150 | |||||
| Common thickness Base+Overlay (mm) |
2+2 3+3 4+4...6+4 6+6 8+6 8+8 10+9 10+10 8+12 12+12... 12+17 10+20 12+30...14+40 16+50 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical Properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 3.5-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| Others | Bal |
Note: The content varies in different plate thickness.
Bulk Hardness: HRC 58-65
Abrasion Test result: <= 0.18g (testing under ASTM G65, procedure A)
Surface Finish
X200 metallographic Structure
Fabrication
bolting
assembling
cutting holes
bending
Main Benefits
Reduced maintenance frequency and associated expenses
Lower operational costs over the long term
Extended service life of equipment
A minimized total cost of ownership
Applications
| Industry | Application |
|---|---|
| Mining | Encompasses Bucket Wheel Excavators, Dozer Blade Protection, Truck Bed Liners, Shovel Bucket Linings, Front Loaders, Scraper Conveyors, Dragline Bucket Reinforcements, Screw Conveyance, Crusher Wear Parts, Hopper & Chute Linings, Bin Liners, Screen Plates, Piping & Pumping Solutions, and various other components. |
| Cement | Involves Cement Mixing Equipment, Fan Blade Assemblies, Guide Vanes, Hoppers, Chutes, Conveyors, Classifiers & Cones, Cyclone Separator Structures, Fan Impellers & Casings, Roller Presses, Sieving & Screening Solutions, Tubing & Piping Systems, Vertical Roller Mills, Crusher & Mill Liners, Feed Chutes, Dust Control Devices, Scrapers, Mill Rollers, Grinding Surfaces, and Mill Casings. |
| Power Plant | Features Chute & Hopper Liners, Fan Blades, Crushers, Fuel Pipelines, Classifier Cones, Boiler Tubing, Burner Components, Inlet & Discharge Chutes, Transition Sections, Screening Plates, Mill Liners, Inner Cone Constructions, Coal Feed Pipelines, Separator Liners, Hot Air Ducts, Guide Vanes, Ash Handling Pipelines, Tubing, Pipes & Bends, and Hardfacing for Grinding Surfaces. |
| Port | It excels in handling equipment such as hoppers, chutes, discharge pipelines, stacker-reclaimers, dredging pipelines, screw conveyors, conveying pipes, bucket wheel & shovel liners, conveyor liners, bin liners, grab bucket unloading systems, continuous & chain bucket unloaders, and associated machinery. |
| Steel Mill | Critical components like hoppers, chutes, sieves, screens, sinter crushers, coke distribution cones, flue gas piping, screw feeders, sinter discharge tables, vibratory conveyors, sinter feed tunnels, distribution chutes, sinter crusher components, skip cars, furnace top bells, mill slide guides/aprons, grizzly bars, feeder bins, tubes, pipes, elbows, and more. |
| Bulk Material Handling | Effectively reinforcing hoppers, transfer chutes, grab bucket unloaders, stackers and reclaimers, truck loading silos, loading equipment, swing chutes, suction pipes, discharge pipes, elbows, dredge pumps, and various other components. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
What are the standard plate sizes and thicknesses available?
Standard plate sizes include 1400*3000mm, 1400*3500mm, 1500*3000mm, 2000*3000mm, 2100*3500mm, and 2100*6000mm. The overlay thickness ranges from 2-80mm, and the base material thickness ranges from 2-150mm. Other sizes and thicknesses are available on request.
What is the chemical composition of the weld overlay?
The typical weld overlay composition consists of Carbon (3.5-7.5%), Silicon (0.5-2.5%), Manganese (0.5-2.5%), Chromium (30-40%), and others (Balance). Please note that the exact content varies based on the plate thickness.
What are the hardness and abrasion test specifications of the wear plates?
These wear plates feature a bulk hardness of HRC 58-65. In standard abrasion testing under ASTM G65, procedure A, they achieve an abrasion test result of <= 0.18g.
How can these chromium carbide overlay wear plates be fabricated?
The plates support multiple fabrication methods to fit your industrial requirements, including bolting, assembling, cutting holes, and bending.
What benefits do these plates offer for equipment maintenance?
Using these plates ensures reduced maintenance frequency and associated expenses, lower operational costs over the long term, extended service life of equipment, and a minimized total cost of ownership.
Which industries benefit most from using these wear plates?
They are commonly applied in heavy-duty industries including Mining, Cement, Power Plants, Ports, Steel Mills, and Bulk Material Handling for lining hoppers, chutes, pipelines, and grinding surfaces.