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HS600 Complex Carbide Overlay Wear Plates from China Suppliers - Durable Factory Solutions for Extreme Abrasion
Overview:
Specification
| Standard plate size(mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness(mm) | 2-80 | |||||
| Base material thickness(mm) | 2-150 | |||||
| Common thickness (Base+Overlay) |
2+2, 3+3, 4+4...6+4, 6+6, 8+6, 8+8, 10+9, 10+10, 8+12, 12+12... 12+17, 10+20, 12+30...14+40, 16+50, 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical Properties
Weld overlay composition:
| Element | Content |
|---|---|
| Carbon | 4.4-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| W | 4.0-7.0% |
| Others | Bal |
* Note: The content varies in different plate thickness.
Bulk Hardness: HRC 60-65
Surface Finish
X200 Metallographic Structure
Fabrication
Bolting
Assembling
Cutting Holes
Bending
Main Benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
Applications
| Industry | Application |
|---|---|
| Mining | Excavation tools like Bucket Wheel Excavators, Dozer & Shovel Blade Liners, Truck & Dragline Bucket Liners, Front Loaders, Conveyors, Crushers & Screens' Liners, Hoppers, Chutes, Bins, Piping, and Pumps. |
| Cement | Mixer internals, Fan components, Conveyance & Classification systems, Cyclone Separators, Roller Mills, Sieves, Screens, Tubing, Vertical Roller Mills' internals, Dust Management tools, Mill Rollers & Grinding Tables. |
| Power Plant | Material handling components like Chutes, Hoppers, Fan Blades, Crushers, Fuel & Ash Handling Pipes, Boiler Tubes, Burner Components, Screens, Mill Liners, Separators, Guide Vanes, and Grinding Surfaces. |
| Port | Cargo handling solutions including Hoppers, Chutes, Discharge & Conveying Pipelines, Screw & Bucket Wheel Liners, Conveyor & Bin Liners, and various unloading systems. |
| Steel Mill | Material flow management with Hoppers, Chutes, Sieves, Screens, Crushers, Coke Distribution, Flue Gas Handling, Conveyors, Furnace Accessories, Slide Guides, and Piping. |
| Bulk Material Handling | Comprehensive solutions for Hoppers, Chutes, Loaders, Stackers, Reclaimers, Silos, Loading Equipment, Piping, Dredging Tools, and Discharge Systems. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
What is the typical hardness of your wear plates?
Our complex carbide overlay wear plates typically feature a bulk hardness ranging from HRC 60 to 65, providing exceptional resistance to abrasive wear.
Can you provide custom plate sizes and thicknesses?
Yes, while we have standard sizes up to 2100*6000mm, we can provide other specific sizes and base/overlay thickness combinations upon request to meet your project requirements.
What are the primary chemical elements in the overlay?
The weld overlay is primarily composed of Chromium (30-40%), Carbon (4.4-7.5%), and Tungsten (4.0-7.0%), along with Silicon and Manganese for optimal performance.
Is it possible to bend or cut these plates?
Absolutely. Our wear plates are designed for fabrication versatility, including bolting, assembling, cutting holes, and bending to fit various industrial equipment shapes.
Which industries benefit most from these wear plates?
These plates are widely used in heavy-duty industries such as Mining, Cement production, Power Plants, Steel Mills, Ports, and Bulk Material Handling where abrasion is a constant challenge.
How do these plates help in reducing operating costs?
By extending equipment lifetime and reducing maintenance frequency, our wear plates lower the total cost of ownership and minimize expensive downtime in industrial operations.