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China HS600 Complex Carbide Overlay Wear Plates - Premium Quality from Trusted Suppliers and Factory
Overview:
Specification
| Standard plate size (mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness (mm) | 2-80 | |||||
| Base material thickness (mm) | 2-150 | |||||
| Common thickness Base+Overlay (mm) | 2+2 3+3 4+4...6+4 6+6 8+6 8+8 10+9 10+10 8+12 12+12... 12+17 10+20 12+30...14+40 16+50 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical properties
Weld overlay composition:
| Element | Content |
| Carbon | 4.4-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| W | 4.0-7.0% |
| Others | Bal |
Note: The content varies in different plate thickness.
Bulk Hardness: HRC 60-65
Surface Finish
X200 metallographic Structure
Fabrication
bolting
assembling
cutting holes
bending
Main benefits
Reduced maintenance requirements
Reduced operating costs
Extended equipment lifetime
Lower total cost of ownership
Applications
| Industry | Application |
| Mining | Excavation tools like Bucket Wheel Excavators, Dozer & Shovel Blade Liners, Truck & Dragline Bucket Liners, Front Loaders, Conveyors (Scraper & Screw), Crushers & Screens' Liners, Hoppers, Chutes, Bins, Piping, and Pumps, among others. |
| Cement | Mixer internals, Fan components, Conveyance & Classification systems, Cyclone Separators, Roller Mills, Sieves, Screens, Tubing, Vertical Roller Mills' internals, Dust Management tools, Mill Rollers & Grinding Tables, and various casings. |
| Power Plant | Material handling components like Chutes, Hoppers, Fan Blades, Crushers, Fuel & Ash Handling Pipes, Boiler Tubes, Burner Components, Screens, Mill Liners, Separators, Guide Vanes, and Grinding Surfaces. |
| Port | Cargo handling solutions including Hoppers, Chutes, Discharge & Conveying Pipelines, Screw & Bucket Wheel Liners, Conveyor & Bin Liners, and various unloading systems. |
| Steel Mill | Material flow management with Hoppers, Chutes, Sieves, Screens, Crushers, Coke Distribution, Flue Gas Handling, Conveyors, Furnace Accessories, Slide Guides, and Piping. |
| Bulk Material Handling | Comprehensive solutions for Hoppers, Chutes, Loaders, Stackers, Reclaimers, Silos, Loading Equipment, Piping, Dredging Tools, and Discharge Systems. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions
What are the standard sizes available for these wear plates?
Our standard plate sizes include 1400*3000 mm, 1400*3500 mm, 1500*3000 mm, 2000*3000 mm, 2100*3500 mm, and 2100*6000 mm. Other custom sizes and thicknesses can be provided upon request.
What is the typical hardness of the chromium carbide overlay?
The wear plates feature a typical bulk hardness of HRC 60-65, providing superior resistance against high-abrasion and impact environments.
Can these overlay wear plates be customized and fabricated?
Yes. The plates support various fabrication options including bolting, assembling, cutting holes, and bending to meet customized structure and installation requirements.
What is the chemical composition of the weld overlay?
The typical weld overlay composition consists of Carbon (4.4-7.5%), Silicon (0.5-2.5%), Manganese (0.5-2.5%), Chromium (30-40%), Tungsten (W) (4.0-7.0%), and others (Balance).
Which industries benefit most from using these wear plates?
These plates are widely utilized across high-wear industries such as Mining, Cement, Power Generation, Ports, Steel Mills, and Bulk Material Handling facilities.