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China HS600 Complex Carbide Overlay Wear Plates - Durable Solutions from Trusted Suppliers & Factory
Overview:
Specification
| Standard plate size(mm) | 1400*3000 | 1400*3500 | 1500*3000 | 2000*3000 | 2100*3500 | 2100*6000 |
| Overlay thickness(mm) | 2-80 | |||||
| Base material thickness(mm) | 2-150 | |||||
| Common thickness Base+Overlay(mm) | 2+2 3+3 4+4...6+4 6+6 8+6 8+8 10+9 10+10 8+12 12+12... 12+17 10+20 12+30...14+40 16+50 20+80... |
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| Other sizes and thicknesses available on request. | ||||||
Typical Properties
Weld overlay composition:
| Element | Content |
| Carbon | 4.4-7.5% |
| Silicon | 0.5-2.5% |
| Manganese | 0.5-2.5% |
| Chromium | 30-40% |
| W | 4.0-7.0% |
| Others | Bal |
Note: The content varies in different plate thickness.
🛡️ Bulk Hardness: HRC 60-65
Surface Finish
X200 Metallographic Structure (1)
X200 Metallographic Structure (2)
Fabrication
Bolting
Assembling
Cutting Holes
Bending
Main Benefits
Reduced Maintenance Requirements
Reduced Operating Costs
Extended Equipment Lifetime
Lower Total Cost of Ownership
Applications
| Industry | Application |
| Mining | Excavation tools like Bucket Wheel Excavators, Dozer & Shovel Blade Liners, Truck & Dragline Bucket Liners, Front Loaders, Conveyors (Scraper & Screw), Crushers & Screens' Liners, Hoppers, Chutes, Bins, Piping, and Pumps, among others. |
| Cement | Mixer internals, Fan components, Conveyance & Classification systems, Cyclone Separators, Roller Mills, Sieves, Screens, Tubing, Vertical Roller Mills' internals, Dust Management tools, Mill Rollers & Grinding Tables, and various casings. |
| Power Plant | Material handling components like Chutes, Hoppers, Fan Blades, Crushers, Fuel & Ash Handling Pipes, Boiler Tubes, Burner Components, Screens, Mill Liners, Separators, Guide Vanes, and Grinding Surfaces. |
| Port | Cargo handling solutions including Hoppers, Chutes, Discharge & Conveying Pipelines, Screw & Bucket Wheel Liners, Conveyor & Bin Liners, and various unloading systems. |
| Steel Mill | Material flow management with Hoppers, Chutes, Sieves, Screens, Crushers, Coke Distribution, Flue Gas Handling, Conveyors, Furnace Accessories, Slide Guides, and Piping. |
| Bulk Material Handling | Comprehensive solutions for Hoppers, Chutes, Loaders, Stackers, Reclaimers, Silos, Loading Equipment, Piping, Dredging Tools, and Discharge Systems. |
| For more in-depth information on application, please contact us. | |
Frequently Asked Questions (FAQ)
What standard plate sizes are available?
Our standard plate sizes include 1400*3000mm, 1400*3500mm, 1500*3000mm, 2000*3000mm, 2100*3500mm, and 2100*6000mm. Custom sizes and thicknesses can also be provided upon request.
What is the hardness level of these wear plates?
The bulk hardness of our complex chromium carbide overlay wear plates ranges between HRC 60-65, offering outstanding abrasion resistance.
What is the typical chemical composition of the weld overlay?
The weld overlay consists of Carbon (4.4-7.5%), Silicon (0.5-2.5%), Manganese (0.5-2.5%), Chromium (30-40%), and Tungsten (4.0-7.0%), with the balance being other elements.
Can these overlay wear plates be fabricated easily?
Yes, the wear plates support standard fabrication methods including bolting, assembling, cutting holes, and bending to fit structural applications.
What are the main benefits of using these wear plates?
Using our wear plates significantly reduces maintenance requirements and operating costs, extends equipment lifetime, and ultimately lowers the total cost of ownership.
In which industries are these wear plates commonly used?
They are widely applied in heavy-wear environments including Mining, Cement, Power Plants, Ports, Steel Mills, and Bulk Material Handling systems.